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Guide to Feed Preservation

Guide to Feed Preservation
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Guide to Feed Preservation

Product catalog summary
Introduction
The document highlights the significance of farm-produced feed, especially during periods of low sales revenue from animal products. It addresses challenges such as unpredictable weather and effective harvest chains, and introduces BASF's solutions for optimizing nutrient content and feed quality.
Importance of Feed Hygiene
Feed hygiene is essential to prevent spoilage and toxin formation, which can lead to reduced livestock performance and illnesses. Acid treatment is recommended to reduce microbe populations, particularly for breeding sows, piglets, and liquid feed.
Advantages of Preservation
Preservation produces low-microbe, hygienically safe feed, stabilizing animal digestion and promoting feed intake. Propionic acid, a natural preservative, inhibits fungi, yeasts, and bacteria, preventing spoilage and mycotoxin formation.
Products for Preservation
BASF offers products like Luprosil® and Amasil® for feed preservation, containing propionic and formic acids. These require careful handling due to their caustic nature, with recommendations provided for selecting appropriate products based on preservation needs.
Technique of Grain Preservation
The document outlines techniques for applying Luprosil® to moist grain, storing preserved grain, and processing it. It also discusses the preservation of crushed grain using acid products.
Dose Recommendations for Preservation
Specific doses are recommended for preserving various crops, compound feed, and feed mixes, including stabilizing liquid feed and acidifying drinking water.
Use of Organic Acids as Silage Additives
Organic acids are used to improve silage quality, particularly under difficult ensiling conditions, with strategies to prevent post-heating of silages.
Occupational Safety
Safety measures for handling Luprosil® products include first aid measures and protective measures during operations involving undiluted products and water mixes.
Conclusion
The guide serves as a comprehensive manual for farmers to tackle challenges in harvesting and storing feed, ensuring high-quality and hygienic feed production.
Product Overview and Applications
Luprosil® and its variants are used for preserving various agricultural products, with specific applications based on composition and corrosiveness.
Product Specifications
The products are liquid with varying pH levels and densities. Active ingredients include propionic acid, formic acid, ammonia, and propandiol, with varying percentages across products.
Safety and Handling
Luprosil® is caustic and can corrode metals, requiring protective equipment during handling. NC products are less corrosive and classified as 'irritating'.
Preservation Techniques
For grain preservation, Luprosil® is applied undiluted using a screw conveyor. Buffered products like Lupro-Grain® require careful gauging due to higher viscosity.
Energy Content
Luprosil® products are energy-rich, with propionic acid providing significant energy value, beneficial for preventing ketosis in dairy cows.
Storage Recommendations
Preserved grain should not be covered with film sheeting to avoid condensation. Moist and dry grains should be stored separately.
Technical Considerations
Proper gauging of dosing equipment is crucial, especially when switching between products or when temperature changes occur.
Grain Preservation Techniques
Corrosion Concerns: Storage containers made of sheet iron or galvanized metal are susceptible to corrosion when storing moist grain treated with Luprosil® products.
Grain Preservation Procedures:
  • Intermediate storage after acid treatment is recommended for grain with moisture content up to 18%.
  • An acid-proof coating or lining of the silo is advised for moisture content over 18%.
Processing Preserved Moist Grain: Moist grain with up to 20% water content can be processed with standard hammer mills.
Preservation of Crushed Grain: Crushed grain should be treated with acid products immediately after harvesting for preservation up to 12 months.
Dose Recommendations for Preservation: Application rates for Luprosil®, Lupro-Grain®, and Luprosil® NC vary based on moisture content and desired preservation period.
Preserving Farm-Produced Compound Feed: Luprosil® and Lupro-Grain® help prevent spoilage due to high moisture and microbial growth in compound feed.
Stabilizing Liquid Feed: Lupro-Mix® NA or Luprosil® can be added to liquid feed to reduce microbial populations and prevent fermentation.
Acidification of Drinking Water: Adding Lupro-Mix® NA to drinking water helps maintain a pH hostile to microbes.
Stabilizing Roughage: Lupro-Grain® is effective in preventing heating and nutrient loss in Total-Mix-Ration (TMR) and hay.
Preservation of Brewer's Yeast and Grains: Acid products like Luprosil® are recommended to safely kill yeast cells without nutrient loss.
Preservation of Dairy By-products and Stale Bread: Dosage recommendations are provided for preserving whey, skim milk, stale bread, and biscuit wastes.
Feed Preservation and Acidification: Lupro-Mix® NA, Lupro-Cid® NA, and Amasil® NA are recommended for preserving and acidifying feed mixes for pigs and poultry.
Cost Comparison of Preservation Methods: The document compares the costs of acid preservation with traditional grain drying methods, highlighting economic advantages.
Use of Organic Acids in Silage: Organic acids like Lupro-Mix® NA and Luprosil® are emphasized as silage additives to improve fermentation quality and storage stability.
Products for Ensiling: Various BASF products are listed, detailing their ingredients, pH values, and applications.
Silage Additives Techniques
1. Pour-On Method: Acid-water mixes are applied directly at the silo using a 1:4 acid to water ratio.
2. Injection of Liquid Additives: Ensiling technique must be careful even with additives.
3. Complete Treatment: The entire feedstock is mixed with additives to prevent post-heating and improve fermentation.
4. Surface and Edge Treatment: Additives can be added to the last wagon loads or poured on and worked into the surface layers.
5. Recommended Doses: Dosage varies based on the dry matter content for maize and grass silage.
6. Alternative Additives: Amasil® NA and Lupro-Cid® NA can replace formic acid in colder regions.
7. Post-Warming Treatment: Luprosil® is recommended for silage that has heated up.
8. Preservation of CCM and Crushed Grain: Specific application rates are provided based on moisture content.
Occupational Safety:
1. First Aid Measures: Immediate washing and medical consultation are advised for contact with Luprosil®.
2. Protective Measures: Use of gloves, goggles, and respiratory protection is necessary when handling Luprosil® and its mixtures.
3. Major Accidents: In case of large spills, complete protective suits and respiratory protection are required.
4. Handling Non-Caustic Products: Products like Lupro-Grain® and Amasil® NA are less hazardous but still require protective gloves and goggles.
Appendix: Lists various suppliers and manufacturers of dosing systems and protective equipment.
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Catalog excerpts

Guide to Feed Preservation-1

North America BASF Corporation Animal Nutrition, North America 100 Park Avenue Florham Park, New Jersey 07932 USA Phone: +1-800-527-9889 Fax: +1-973-245-6766 E-mail: [email protected] Asia/Pacific BASF South East Asia Pte. Ltd. Animal Nutrition, Asia/Pacific 7 Temasek Boulevard, #35-01 038987 Singapore Singapore Phone: +65-6337-0330 Fax: +65-6432-3298 E-mail: nutrition-asia-pacifi[email protected] Europe, Africa, West Asia BASF SE Animal Nutrition, Europe Chemiestraße 22 68623 Lampertheim Germany Phone: +49-621 60-28073 Fax: +49-621 60-28363 E-mail: [email protected] South America BASF S.A. Animal Nutrition, South America Avenida das Nações Unidas 14.171 – 10th floor 04794-000 São Paulo SP Brazil Phone: +55-11-2039-2292 Fax: +55-11-2039-2344 E-mail: [email protected] Guide to Feed Preservation Solutions for Agricultural Operations This document, or any answers or information provided herein by BASF, does not constitute a legally binding obligation of BASF. While the descriptions, designs, data, and information contained herein are presented in good faith and believed to be accurate, it is provided for your guidance only. Because many factors may affect processing or application/use, we recommend that you make tests to determine the suitability of a product for your particular purpose prior to use. It does not relieve our customers from the obligation to perform a full inspection of the products upon delivery or any other obligation. No warranties of any kind, either express or implied, including warranties of merchantability or fitness for a particular purpose, are made regarding products described or designs, data, or information set forth, or that the products, designs, data, or information may be used without infringing the intellectual property rights of others. In no case shall the descriptions, information, data, or designs provided be considered a part of our terms and conditions of sale. (August 2016) Registered trademark of BASF in several countries. Trademark of BASF in several countries. Place orders, track shipments, get MSDSs and COAs, and more, with World Account, http://worldaccount.basf.com Published by BASF SE, Animal Nutrition, 67056 Ludwigshafen, Germany Note: National regulations may vary and need to be considered prior to product use.

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Guide to Feed Preservation-2

2 Importance of feed hygiene 8 Use of organic acids as silage additives 3.1 Natural occurrence of propionic acid 3.2 Inhibitory effect on fungi, yeasts and bacteria 3.3 Effects on insect pests 3.5 dvantages of moist grain preservation in terms A of labour organisation and investment costs 4.1 Which product for which application? 4.2 Ingredients and product descriptions 4.3 Energy contents of the Luprosil® products 5 echnique of grain preservation T 8.1 What are difficult ensiling conditions? 8.2 What can be done against post-heating of silages? 10 Technique of using silage additives 11 Recommended...

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Guide to Feed Preservation-3

In times of low sales revenues from animal products, farm-pro- We also feature a number of additional duced feed becomes particularly important, as does its quality. products whose ratio of formic acid to propionic acid has been adapted to suit a wide Unpredictable weather patterns and heavy rainfall combined with variety of application areas. The products a more and more effective harvest chain constantly present new Lupro-Grain® and Luprosil® NC contain challenges to the harvest of feed such as hay or grain. buffered propionic acid. Lupro-Cid® NA and Lupro-Mix® NA contain additional amounts...

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Guide to Feed Preservation-4

2 Importance of feed hygiene Feedstuffs such as grain, grain maize, pulse crops or even com- However, acid treatment to reduce the pound feed have a naturally high population of bacteria, mold microbe population and to improve the fungi and yeasts. Up to 6 million bacteria, 40,000 fungal micro- hygiene quality is worthwhile even at organisms and 50,000 yeasts are tolerated as an upper limit per lower moisture contents and is particularly gram of grain! The micro-organisms have an ideal substrate and recommended when feeding breeding under certain conditions can multiply very quickly. If a high...

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Guide to Feed Preservation-5

2 Importance of feed hygiene Important toxins of mold fungi, their toxicity and desease symptoms for livestock Type of mold fungus Formed toxin Disease symptoms 0.36 mg/kg duck, orally Aflatoxin B1 Liver necrosis, diarrhoea, carcinoma 5.5 mg/kg rat, orally Aspergillus flavus 0.78 mg/kg duck, orally Vascular wall ruptures with bleeding Aspergillic acid Dizziness, vomiting, death 0.5 mg/kg duck, orally Kidney damage, increased urinary excretion Decreasing blood pressure, increasing heart rate, neurotoxic Oedema, decrease of white corpuscles Aspergillus ochraceus Vulvovaginitis in pigs, disturbance...

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Guide to Feed Preservation-6

3.1 Natural occurrence of propionic acid In addition to preservation in storage, it is particularly important in practical farming The main active ingredient of the BASF-preservation agent is pro- that acid treatment allows the production pionic acid, which occurs as an organic acid in nature. Propionic of low-microbe and hygienically safe feed acid is a building block in the metabolism of animals and plants. grain, which relieves the burden on the For instance, up to 1.5 litre propionic acid are formed daily by the immune system of the animals and has a rumen microbes of dairy cows and this...

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Guide to Feed Preservation-7

Field fungi and store fungi are virtually completely killed off by 3.3 Effects on insect pests Luprosil® at the time of harvesting and reproduction of mold fungi during storage is suppressed. This successfully prevents the Grain weevil infestation in stored grain is a recurrent problem. The formation of mycotoxins from the time of harvesting onwards. damage caused by this known grain pest can be considerable. In However, mycotoxins which are formed up to the time of harvest- practice it has been demonstrated that after a Luprosil®-addition ing by field fungi (e. g. the fusariotoxins zearalenone...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.