DLG Test Report 6179 F

DLG Test Report 6179  F

DLG Test Report 6179 F

Product catalog summary
Product Description: The Black Blister sand-filled honeycomb stall mat is designed for deep-bedding stalls for cows and bovine animals. It features 35 square holes filled with sand and requires a straw chaff layer of approximately 5 cm on top. The mat measures approximately 154 cm in length, 114 cm in width, and 11 cm in height, weighing around 50 kg. It has a shore hardness of approximately 75 and is secured with 12 bolts, washers, and dowels.
Manufacturers: The product is manufactured by New Farms s.r.l. and Oberleitner-Windschutz GmbH & Co. KG.
Acid Resistance Testing: The mat was subjected to a static immersion test according to DIN EN ISO 175:2000 to assess its resistance to various acids. The test involved immersing 30 x 30 mm samples in different media for 24 hours and 28 days at 20°C. The mat showed no changes in weight, dimensions, or Shore hardness, indicating resistance to feed acids, excrement acids, and disinfectants.
Joint Assessment: Conducted on three farms with 105 cows, the joint assessment focused on visible injuries in joint areas. The study found that 96.4% of the assessed joints were normal, with only 2.6% showing slight changes and 1.0% moderate changes, primarily on the ankle joint (tarsus).
Test Execution: The DLG Focus Test included laboratory measurements and farm examinations, focusing on acid resistance and joint assessment. The test adhered to the DLG testing framework for elastic stable flooring as of April 2010.
Conclusion: The Blister mat is deemed suitable for its intended purpose, demonstrating material resistance to tested media and minimal impact on animal joints.
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Catalog excerpts

DLG Test Report 6179  F-1

Blister Sand-Filled Honeycomb Stall Mat Joint assessment/acid resistance Brief description Black Blister sand-filled honeycomb stall mat – made of rubber for deep-bedding stalls for cows and bovine animals Applicant/Manufacturer New Farms s.r.l. Via Visano Nr. 2 I-25010 Remedello (BS) Telephone: 0039 030 9953935 [email protected] www.newfarms.it Applicant Oberleitner-Windschutz GmbH & Co. KG Hainham 1 ∙ D-83119 Obing Telephone: 0049 8074 915700-0 Telefax: 0049 8074 915700-19 [email protected] www.oberleitner-windschutz.com DLG e.V. Test Center Technology and Farm Inputs – with 35 square holes, approx. 20 x 20 cm, that are filled with sand. Straw chaff should be spread over the surface to a depth of approx. 5 cm. – length approx. 154 cm, width approx. 114 cm, height approx. 11 cm – weight approx. 50 kg for each mat – shore hardness A: approx. 75 The mats are fastened to the designated fastening points on the floor using 12 bolts plus washers and dowels. Figure 2: Blister mat installed Figure 3: Blister mat installed, with straw chaff litter (litter removed so that mat is visibl

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DLG Test Report 6179  F-2

Test results and individual assessments Acid resistance The test samples of the Blister mat were analysed in a static immersion test according to DIN EN ISO 175:2000 (effect of liquid chemicals on plastics). For this purpose, 30 x 30 mm samples of the mat were completely immersed in the respective test medium for a period of 24 hours and 28 days at a room temperature of 20°C. In the 28-day experiment, the test solutions were changed weekly. The weight, dimensions and Shore hardness (Shore A) were measured before and after immersion. Assessment of acid resistance* The material used in the Blister...

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DLG Test Report 6179  F-3

Joint assessment In three farms that had installed only the Blister mat, a total of 105 cows were examined after the second trimester of lactation for e ­ xternally visible injuries in the joint areas (joint assessment). The assessment took into account the left and right sides of the body and concentrated on the 10 positions exposed when lying down (see Figure 6). The joint assessment was carried out by the same person in each case. Two farms used straw chaff as litter on the Blister sandfilled mat; one farm used pellets made of grain husks. The findings were recorded according to the scheme...

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DLG Test Report 6179  F-4

Test The DLG Focus Test included measurements at the laboratory of the DLG Test Center and examinations at three real-life farms. Acid resistance was analysed in the laboratory, and joints were assessed at the real-life farms. Test execution Other criteria were not investigated. Reporting engineer The test was based on the DLG testing framework for elastic stable flooring, as at April 2010. DLG e.V., Test Center Technology and Farm Inputs, Max-Eyth-Weg 1, 64823 Groß-Umstadt Project manager, livestock technology Dipl.-Ing. agr. Susanne Gäckler ENTAM – European Network for Testing of Agricultural...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.