ON-SITE OXYGEN SOLUTIONS
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ON-SITE OXYGEN SOLUTIONS Improve productivity, reduce operating costs, and benefit the environment

TABLE OF CONTENTS Content About PCI Gases and its VSA Technology - Introduction to PCI Gases & VSA Technology - VSA Technology - Load Following “Smart Control System” - Remote Monitoring Capability - VSA Adsorber Bed Guarantee - VSA vs. PSA: Total Cost of Ownership & Energy Efficiency - Installation Photos Product Profiles - DOCS Product Line Overview - DOCS 80 Product Profile - DOCS 200 Product Profile - DOCS 500 Product Profile - DOCS 1500 Product Profile - DOCS 5000 Product Profile - DOCS 1500 Booster Profile - DOCS 5000 Booster Profile PCI GASES • Riverside, CA • Phone: +1 951.479.0860...

INTRODUCTION TO PCI GASES AND VSA TECHNOLOGY Company Overview: Pacific Consolidated Industries (PCI Gases) is a company based in Riverside, USA, that makes pointof-use air separation equipment that produce either nitrogen or oxygen. This equipment finds its use in markets such as Medical, Industrial, Oil & Gas, and Military. One of our key product lines is the DOCS (Deployable Oxygen Concentration System). This is used to make industrial and medical grade oxygen. Unique VSA Technology: We use a unique Vacuum Swing Adsorption (VSA) technology to generate oxygen that uses significantly less...

advancing air separation technology To produce oxygen from air, PCI uses a proprietary Vacuum Swing Adsorption (VSA) process that eliminates many of the design problems associated with traditional Pressure Swing Adsorption (PSA) systems. Our innovative VSA system eliminates the need for process valves, feed air compressors, and associated dryers and feed air filtering systems. PCI's robust VSA process extracts maximum sieve and power efficiencies = low cost (both CapX and OpX) high purity oxygen generation. SIMPLY STATE-OF-THE-ART VSA TECHNOLOGY BY PCI GASES Feed & Vent Valves Inlet Keeping...

▲.PCI advancing air separation technology advantages of vsa over psa process technology PCI's unique Vacuum Swing Adsorption (VSA) technology has several advantages over the more commonly used PSA process: Energy Saving: • Needs no feed air compressor (> 50% energy savings vs. conventional PSA systems) • Load following capability reduces energy consumption even more at reduced flow rates Installation / Operation / Maintenance / Advantages: • Uses an oil-free blower, thus avoiding any oil carryover common with oil-lubricated compressors -great for medical applications • Lower operating...

advancing air separation technology ! has been running for approximately 5 minutes or more. enabled by default for all industrial units. PCI’s load following “smart control system” PCI's Load Following feature saves energy by slowing down the VSA blower motor during periods of reduced flow. DOCS machines have a process tank which helps smooth out the vacuum swing adsorption process and provides uninterrupted gas flow. During the VSA process, the pressure in the process tank cycles between a maximum value and a minimum value. During periods of high flow demand, the minimum process tank...

REMOTE MONITORING CAPABILITY BUILT-IN REMOTE MONITORING FEATURE The oxygen concentrator control system includes the ability to remotely monitor critical system functions. All start/stop/alarm/monitoring can be performed from any computer once access to the internet has been established. This feature also provides the customer or PCI the ability to log-on and monitor system performance or troubleshoot operational issues. Features: • Dashboard, diagnostic screen, data logging screen • No special software required — just an Internet browser • E-mail notifications • Remote monitoring/start-stop...

VSA ADSORBER VESSEL GUARANTEE DOCS PLATFORM VSA ADSORBER BED GUARANTEE The Vacuum Swing Adsorption (VSA) process used in our Deployable Oxygen Concentrator Systems (DOCS) is based on a totally reversible cycle. Different than systems using Pressure Swing Adsorption (PSA) process technology, the water vapor in the air does not condense out during our process cycle. As a result, the molecular sieve does not degrade over time. In addition, our molecular sieve beds have a unique design that mechanically holds the sieve media in place, thus eliminating any material attrition. Therefore, under...

advancing air separation technology vsa versus psa Feed Process Tank Keeping Track Total Cost of Ownership and Energy Efficiency Drinking water requires the precise application of the oxygen molecule in several parts of a water treatment process train. On-site oxygen generators can be used for odor control applications and to generate ozone for disinfection or remediation. Oxygen also plays a role in wastewater treatment for aerobic digestion and in aquaculture where the demand for dissolved oxygen in a body of water rises as the number of aquatic species in the water increases. In this...

Energy Measurements and Analysis As part of PCI’s energy study for Laguna Beach, a power meter was attached to the power supply for the compressor on the PSA system located at one of the city’s lift stations. Figure 2 shows the power consumption data recorded and indicates the average power demand of 19.2 kW. Another 1.1 kW of demand that was not measured on this power line can be attributed to the dryer and controls circuit, for a total average power demand for this PSA of 20.3 kW. Conversely, the competing VSA system installed at the second lift station has a total average power demand of...

INSTALLATION PHOTOS Mining Processing Application, Redundant DOCS 5000 Water Treatment Application, Redundant DOCS 500 Aquaculture Application, DOCS 1500 Industrial Wastewater Treatment Application, Dual DOCS 5000 PCI GASES • Riverside, CA • Phone: +1 951.479.0860 • E-mail: oxygen@pcigases.com • pcigases.com • PCI is an ISO 9001 and ISO 13485 Registered Company IND -

DOCS PRODUCT LINE OVERVIEW INDUSTRIAL DEPLOYABLE OXYGEN CONCENTRATION SYSTEMS (DOCS) Deploy and generate oxygen at the point of need, on-site, without resupply logistics. PCI’s VSA product flows range from 80 lpm to 5000 lpm (5 m3/hr to 300 m3/hr). DOCS 80 80 lpm | 4.8 m3 per hour | 340 lbs per day | 170 scfh Dimensions: 60” L x 45” W x 55” H | 152 cm x 114 cm x 140 cm DOCS 200 200 lpm | 12 m3 per hour | 840 lbs per day | 425 scfh Dimensions: 72” L x 85” W x 66” H | 183 cm x 216 cm x 169 cm DOCS 500 500 lpm | 30 m3 per hour | 1 tpd | 2100 lbs per day | 1060 scfh Dimensions: 82” L x 67” W x...