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Pellon Manure removal systems

Pellon Manure removal systems

Pellon Manure removal systems

Product catalog summary
Overview
Pellon Group Oy presents the Manure Master, an advanced manure removal system designed for freestall barns. It features a urine draining profile, a drive unit, a double wing scraper, and a control system. Each manure alley operates independently with its own drive unit, allowing for customized schedules and obstacle sensitivity.

Key Features
  • Durability and Maintenance: The system is built for durability and ease of maintenance, with minimal energy consumption compared to older systems.
  • Efficient Urine Separation: Keeps alleys dry and reduces ammonia emissions.
  • Obstacle Detection: Load cell readings provide sensitive obstacle recognition, preventing wire extortion.
  • Integration: Compatible with other barn automation systems like feeding systems.
  • Universal Scraper Design: Suitable for various surface materials and alley configurations.

Operation Modes
  • Sensitivity Areas: Different sensitivity settings for specific areas, ensuring efficient cleaning near milking robots and other sensitive zones.
  • Schedules: Operation times can be set via a touch screen or continuous mode.
  • Integration with Feeding: Can pause operations near feeding tables to avoid disturbances.

Scraper Types
  • Wire Scraper for Rubber Mats: Available in different models for various alley lengths and conditions.
  • Wire Scraper Under Slats: Designed for narrow and short channels, with options for long and wide channels.
  • Wire Scraper on Top of Slats: Suitable for freestalls with specific cross-channel configurations.

Drive Units
  • Available in three sizes based on alley length, with hot-dip galvanized steel frames and wire guides to extend wire lifespan.

Control Unit
  • Features a 24-hour clock function, manual control, and frost function to prevent freezing.

Push Master Multi
  • A hydraulic manure removal system with a closed piston to prevent slurry backflow, adaptable for various barn configurations.

Manure Cooling System
  • Utilizes heat pumps to collect renewable energy from slurry and ground, providing cost-efficient heating solutions for barns.
See more

Catalog excerpts

Pellon Manure removal systems-1

Pellon Manure removal systems

 Open the catalog to page 1
Pellon Manure removal systems-2

Manure Master - the intelligen Pellon Manure Master is a revolutionary manure removal system for freestall barns. The system consists of urine draining profile, Manure Master drive unit, double wing scraper and control system. Each manure alley is equipped with a separate drive unit with individual operation schedules, obstacle sensitivity and driving modes. Wire traction drive unit without traditional wire drums reduces the wear and tear of the wire to a minimum. It also means that each alley can work independently from each other. Load cell readings from the drive unit enables unprecedented...

 Open the catalog to page 2
Pellon Manure removal systems-3

nt manure removing system In operation Sensitivity areas: Calving box = high 250 N Cow brush = medium 400 N Cubicle areas = low 550 N Manure load (automatic calculation) • Low scraper wings makes it easy for cows to pass the scraper • Double wing construction gives the best cleaning result • Cross channel location can be on one or both ends or in middle of the alley • The 250W single unit can clean 120 m long and 4 m wide alleys. Operation modes Sensitivity areas All scraper alleys can have separate sensitivity settings to operate on selected areas in the most efficient way. The scraper cleans...

 Open the catalog to page 3
Pellon Manure removal systems-4

Wire scraper Wire scraper for rubber mats Wire scraper under the slats There are three types of scrapers available for open alleys equipped with rubber mats – edge wings or so called straight wings as well as a wing model for manure alleys with the cross channel in the middle. A scraper with straight wings is suitable to use in freestall barns with alleys less than 60m in length. Edge wing models are recommended for alleys over 60m, where cross channel is located at the end. Edge wing models can also be used in cold freestall barns, in which the manure is dryer. Rubber mat wings are equipped...

 Open the catalog to page 4
Pellon Manure removal systems-5

Control unit All wire scrapers have 24-hour clock function and the option of manual control. The obstacle detection is based either on a mechanical limit switch or motor current measurement. Some of the controls also have a frost function which will bypass the timer if the temperature falls below a set temperature. In this case the scraper will work either constantly or in short intervals in order to prevent freezing. Drive units Load cell based obstacle detection will be added to our traditional wire scrapers during 2015. The drive units are available in three different sizes depending on the...

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Pellon Manure removal systems-6

Push Master multi The first Pellon hydraulic manure removal system was introduced in the 60’s. The renewed Push Master multi press is equipped with a closed piston that enables to move slurry from manure channels into the slurry pit. The closed piston principle prevents slurry from flowing back into the barn. The closed piston press system can also include an adaptor piece for mounting a round pipe on to the rectangular discharge tube. The adaptor can include bends in different directions so the slurry pit does not necessarily have to be right at the end of the manure channels. A scraper system...

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Pellon Manure removal systems-7

Push Master single The Push Master single manure press features a press pipe as a straight extension to the manure channel. Manure is pressed to the storage right from the end of the manure channel and there is absolutely no need for a separate cross channel. Push Master single can be installed into cattle and pig barns as well as horse stables. Pellon Autohydro pump unit All Pellon Manure presses are equipped with an Pellon Autohydro valve that compensates for the pressure loss. The turning pressure can be adjusted with a manual valve from 0-180 bar. The noise level of the pump unit is low even...

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Pellon Manure removal systems-8

Manure cooling system Efficient heat collection Heat pump collects renewable energy from slurry and ground. Temperature released by the heat sources is relatively constant throughout the year and is concentrated with the heat pump technology. Cost savings due to the efficiency ratio of energy needed for working the heat pump and energy produced by the heat pump, i.e. thermal coefficient of performance is usually 2-4 times higher. The heat pump collects energy from the liquid solution in the heat collector circuits. The heat energy is raised to 100 degrees with compressor technology and then transported...

 Open the catalog to page 8

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.