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Operators manual 3030

Operators manual 3030
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Operators manual 3030

Product catalog summary
Introduction
This manual provides guidance on operating and maintaining the PENTA 30 Series TMR Mixer to ensure its longevity. It is important to keep the manual accessible and contact PENTA TMR Inc. for any assistance.

General Information
The manual is oriented from the tractor driver's seat. Note that some items may differ as PENTA reserves the right to make changes without notice.

Customer Reference Information
Includes fields for model and serial numbers, purchase date, dealer name, and contact information.

Identification Plate
The serial number, located on the front left side of the main frame, is crucial for orders and technical inquiries.

Warranty Information
PENTA offers a one-year warranty against defects, with service performed by authorized dealers. The warranty registration form must be completed at delivery.

Specifications
The mixer includes components like augers, cutting knives, conveyors, and weighing systems, powered by PTO and a 12V supply, offering flexibility in ration formulation and feed distribution.

Intended Use
The mixer allows for flexible ration formulation, mixing various forage types and feed additives, improving feed efficiency.

Safety
Operators must read the manual thoroughly and be familiar with safety and maintenance procedures. Terms like CAUTION, WARNING, and DANGER highlight potential hazards.

Precautions
Ensure all controls are neutral, the engine is stopped, and moving parts have ceased before servicing. Check hydraulic components and avoid operating with missing guards.

Operating Safety
Understand the manual and safety decals. Ensure all components are secure and in good condition. Avoid operating with leaks or missing guards.

Transport
Comply with local regulations, use hazard flashers, secure the mixer to the tractor, avoid overloading, and adhere to weight ratings.

Tires
Maintain proper tire pressure to prevent damage and wear, following recommended guidelines.

Pre-Operation Check
Conduct thorough checks on tires, fasteners, pivot points, hoses, grease points, and connections before operation.
Operation and Safety Procedures
Operators must understand all procedures and safety precautions. Key steps include lubricating the machine, ensuring adequate tractor power, checking gearbox oil levels, inspecting hydraulic systems, and ensuring proper attachment to the tractor. Regular checks on tires, wheel nuts, and removal of entangled materials are essential.

Tractor Requirements and Equipment Matching
The mixer is designed for use with agricultural tractors. Ensure the tractor is suitable for the terrain and the machine's weight, which can reach up to 10,000 kg.

Connection and Hydraulic Systems
Proper coupling to the tow vehicle and maintaining clean hydraulic connections are crucial. Relieve pressure before working on the hydraulic system and replace damaged hoses immediately.

Operation and Loading Procedures
The mixer cuts and mixes feed ingredients into a Total Mixed Ration (TMR). Proper loading order and auger speed are critical for efficient mixing.

Unloading and Conveyor Operation
Regularly grease the conveyor, and adjust its speed via the tractor's flow control. Avoid over-tightening the conveyor chain.

Maintenance
Regular maintenance checks are necessary, including checking oil levels, ensuring the auger turns freely, and inspecting for debris or leaks. Re-torque wheel nuts and fasteners after initial operation periods.

Weighing System
The scale system should be calibrated for accuracy and checked monthly.

Break-In and Regular Checks
After initial use, check wheel nuts and fasteners for proper tightness, and ensure the mixer is greased and fluid levels are adequate.
Maintenance Overview
Regular checks and lubrication are emphasized to ensure longevity and optimal performance. Key tasks include checking bolts for wear and ensuring proper lubrication.

Lubrication and Maintenance Schedule
A comprehensive lubrication schedule is outlined for components such as PTO shaft universals and bearings, specifying frequency and type of grease.

Planetary Gearbox Maintenance
Regular oil level checks are required, using synthetic oil with an 80/140 GL5 rating.

Safety and Storage Guidelines
Ensure all controls are in neutral, relieve hydraulic pressure before servicing, and use appropriate tools and safety stands. Store the unit in a dry, level area.

Brake and Suspension Maintenance
Lubricate wheel bearings every two years or 50,000 km, with more frequent lubrication in harsh conditions.

Bolt Torque Specifications
Correct torque values are crucial for safety and equipment integrity.

Decals and Safety Information
Safety decals must remain clean and legible. Replacements are available through local dealers or directly from PENTA TMR Incorporated.

Contact Information
Penta TMR Incorporated, 4480 Progress Drive, Box 1630, Petrolia, Ontario N0N 1R0, TEL: 888-844-7788, FAX: 519-882-3359.
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Catalog excerpts

Operators manual 3030-1

30 Series Operators manual 3030

 Open the catalog to page 1
Operators manual 3030-2

CONTENTS Pre Delivery Check List Warranty Registration Form (Inside front cover) (Inside front cover) 1. Introduction Customer Reference Information …………………………… Additional Warranty Information ……………………………. Identification Plate …………………………………………… Warranty Information ………………………………………… Technical Data ………………………………………………. Intended Use ………………………………………………… 2. Safety General safety instructions …………………………………. Precautions …………………………………………………… Safety when servicing………………………………………… Operating safety……………………………………………… Safety decals…………………………………………………. Transport ……………………………………………………... Tires ……………………………………………………………...

 Open the catalog to page 2
Operators manual 3030-3

INTRODUCTION Congratulations on the purchase of your new PENTA 30 Series TMR Mixer. This equipment has been designed and manufactured to exceed the needs of you the farmer. With proper operation and preventative maintenance it will last for years. The purpose of this manual is to assist you in operating and maintaining your 30 Series TMR Mixer. Keep this manual readily available for reference and be sure to pass it on to new operators or owners. Contact PENTA TMR Inc. or any of our dealers if you need assistance or additional information. GENERAL INFORMATION Operator orientation: The directions...

 Open the catalog to page 3
Operators manual 3030-4

WARRANTY INFORMATION PENTA warrants against defects in construction or materials for a period of ONE year. We reserve the right to inspect and decide weather material or construction was faulty or weather abuse or accident voids our guarantee. Warranty service must be preformed by a dealer or service center authorized by Penta. The warranty registration form (fig. 1.0) must be filled out by the dealer and signed by both the dealer and customer at time of delivery. Reference PENTA’s warranty Guidelines & Stipulations on our website www.pentatmr.com or Email: [email protected]

 Open the catalog to page 4
Operators manual 3030-5

DESCRIPTION PENTA TMR Mixers consist of Augers, Cutting Knifes, Conveyors, Weighing systems, Hoppers & Gearing, mounted on a towable chassis which is powered by PTO along with a 12V power supply. Penta prides itself with providing various combinations of options to suit the farmer and operational needs. INTENDED USE TMR mixers give extreme flexibility to ration formulation and feed. They provide a great opportunity to mix and match all forage types, commodities and feed additives. PENTA TMR mixers are ideal for cutting / mixing and distributing feed to livestock. A typical mix is made of powder,...

 Open the catalog to page 5
Operators manual 3030-6

& DANGER & WARNING & CAUTION IMPORTANT For your safety and to develop better understanding of your implement, thoroughly read the operator’s manual before use. In this manual the terms CAUTION, WARNING, DANGER are used to identify safety messages. When you see this A , be alert to the possibility of damage and hazards that can result in personal injury or death. indicates an extremely hazardous situation or action that will result in serious injury or death. indicates a hazardous situation or action that could result in serious injury or death. indicates an unsafe situation or action that may...

 Open the catalog to page 6
Operators manual 3030-7

SAFETY When Servicing the Mixer Disconnect PTO from tractor before entering the machine Replace Guards DANGER You are responsible for the SAFE operation and maintenance of your PENTA TMR MIXER. You must ensure that you, and anyone else who will be operating, maintaining, servicing, or working around the mixer be familiar with the operating and maintenance procedures and related safety information contained in this manual. This manual will take you step-by step through the operation procedures, and alerts you to all good safety practices that should be adhered to while operating the Penta Mixer....

 Open the catalog to page 7
Operators manual 3030-8

SAFETY When Servicing the Mixer Disconnect PTO from tractor before entering the machine Replace Guards. Make sure the key is in your pocket before entering or working on the mixer. OPERATING SAFETY 1. Read and understand the Operator’s Manual and all safety decals before using the equipment. 2. Clean reflectors, slow moving vehicle signs, and lights before transporting. 3. Before applying pressure to the hydraulic system, make sure all components are tight and that all lines, hoses, and couplings are in good condition. 4. Place all controls in neutral, stop the engine, set park brake, remove...

 Open the catalog to page 8
Operators manual 3030-9

KEEP HANDS AND FEET AWAY ROTATING DRIVELINE CONTACT CAN CAUSE DEATH KEEP AWAY! Do not • M4MM to oflacft trim turn A DANGER ROTATING AUGER to|ury or M kom rotating i atoanaatumng KEEP AWAY FROM DUMP WHILE OPERATING A WARNING 1 MOVING PART HAZARD To p»»»f Mrtowa 1fwy ot Oaoto from mcnrtng parti id wcm gwordt and »Ma1d» HIGH PRESSURE FLUID HAZARO To p>1von! »«iCHn injury or ■ i on tyMOrti bokoro n pair mg or adtuakng or 4 *••0 Nondi loaf Pm1 and cWNn« away tom moving parti Dteconnoct and lock out powor torn1 • /roar prop®1 liana i whan MMucfung lor laafca Uoa mood or loll • Kmpi

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All Penta TMR Incorporated catalogs and technical brochures

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.