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Forage harvesting at the highest level

Forage harvesting at the highest level
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Forage harvesting at the highest level

Product catalog summary
Introduction
PÖTTINGER, an Austrian company, specializes in alpine farming technology, offering machines designed for mountainous terrain. Their ALPIN range focuses on ground tracking and forage conservation, essential for high-quality forage harvesting on steep inclines.
Tradition and Haymaking in the Alps
PÖTTINGER has a long history in mechanizing steep terrain farming, starting with the conveyor rake in 1960. The company is committed to providing innovative solutions for alpine farmers, ensuring high output and forage conservation.
The Best Forage
The ALPIN range emphasizes clean forage harvesting, crucial for hay milk farms that rely on high-quality forage with minimal concentrates. The machines ensure minimal crude ash ingress and nutrient conservation, enhancing forage quality.
Product Range
PÖTTINGER offers a comprehensive range of machines for the entire harvest process, including disc mowers, rotary tedders, rotary rakes, mergers, and loader wagons with tine conveyors.
Mowers
The NOVACAT F ALPIN front mowers are designed for steep slopes, offering lightweight and compact solutions with excellent ground tracking and cutting quality. They feature durable construction, easy maintenance, and a sleek design for optimal crop flow.
Tedders
The ALPINHIT tedders minimize disintegration losses with small rotor diameters and matched speeds, ensuring ideal ground tracking and preventing dirt ingress.
Rakes & Mergers
PÖTTINGER provides rotary rakes and belt mergers to handle forage cleanly, minimizing raking and collection losses while avoiding dirt ingress.
Loader Wagons
The BOSS loader wagons ensure clean forage collection even on slopes, with precise ground tracking and adaptability for low clearance buildings.
Technical Features
The NOVACAT F ALPIN mowers feature a robust drive train, heavy-duty bearings, and a TRI DRIVE concept for optimal power transmission. The quick-change blade system allows for efficient maintenance, and the modular design ensures easy part replacement.
Conclusion
PÖTTINGER's ALPIN range offers reliable, high-performance solutions for alpine forage harvesting, combining tradition with innovation to meet the specific needs of mountainous farming.
Design and Visibility
The NOVACAT F ALPIN features a tarpaulin guard that slopes outward for optimal visibility. The drivetrain is integrated into the main frame to avoid obstructing the forward view. For road transport, side guards can be folded upwards, with hydraulic folding available as an option.
Mounting and Adaptability
The machinery offers flexibility with Cat. 1 and Cat. 2 mountings, and adjustable positions for the top link and lower linkage to fit different tractor hitch geometries. The hydraulic side shift system allows the cutter bar to shift +/- 200 mm, preventing the tractor from running over forage.
Ground Tracking and Weight Alleviation
The NOVACAT F ALPIN is designed for excellent ground tracking with centre-mounted leaf springs allowing movement of +/- 8 degrees. Weight alleviation is achieved through the tractor hitch or optional suspension springs, optimizing ground pressure to approximately 150 kg.
Spreading and Tedding
The ALPINHIT tedders are designed for neat spreading work, conserving crops during wilting or drying. They feature small rotors and unequal length tines for maximum forage conservation and minimal dirt ingress.
Durability and Lightweight Design
ALPINHIT tedders are lightweight yet durable, with a rounded profile frame and spring steel tine carriers. The drive train is robust, with aluminium gearbox housing and protective tubes to save weight.
Rotor and Tine Features
The tedders have rotors with adjustable pitch and different length tines for clean raking. The mechanical fenceline tedding system allows for individual wheel adjustment on each rotor.
Transport and Safety
The machinery is designed for compact and safe transport, with optional hydraulic lift systems for raising rotors. The MULTITAST jockey wheel ensures precise ground tracking and forage cleanliness.
Raking and Forage Protection
The ALPINTOP rake ensures clean forage collection with its MULTITAST jockey wheel and angled tines. It is designed for both front and rear mounting, with optional suspension springs for optimal ground contact pressure.
Merger Reliability
The MERGENTO F ALPIN merger collects forage without ground contact, reducing dirt and stone contamination and minimizing disintegration losses.
MERGENTO F ALPIN Front Merger
  • Specifications: Lightweight design (575 kg) with a pick-up width of 3.08 meters, suitable for steep terrains. It offers Cat. 1 and Cat. 2 mountings for compatibility with various tractors.
  • Versatility: The cross conveyor belt's direction can be adjusted from the cab, allowing for different swath configurations. An optional swath curtain can vary the swath width between 0.4 and 1.0 meters.
  • Reliability: Features a robust frame and floating headstock for stability. The transparent polycarbonate rear wall ensures visibility.
  • Controlled Pick-up: Utilizes a cam track control system for efficient crop handling, minimizing forage dragging and loss.
  • Crop Press Roller: Spring-damped roller adapts to forage volume, ensuring even distribution on the conveyor belt.
  • Hydraulic Drive: Operates without its own hydraulic system, reducing weight. The BASIC CONTROL system allows for easy operation from the tractor cab.
BOSS JUNIOR Loader Wagon
  • Performance on Slopes: Designed for small tractors, it features a low center of gravity and robust chassis for safety on steep terrains.
  • Convenience: Adjustable height for low clearance buildings, flexible knife selection, and easy unloading enhance user experience.
  • Controlled Pick-up: Ensures clean collection of forage, even in challenging conditions, with a 1,550 mm pick-up width.
  • SUPERMATIC Loading System: Gentle forage transfer with a heavy-duty roller link chain and automatic tensioning system.
  • Lightweight Construction: High-strength welded frame and wooden scraper floor reduce weight and prevent soil compaction.
  • Attachment Options: Includes various drawbar configurations for adaptability to different tractors.
BOSS 2000 ALPIN Loader Wagon
  • Controlled Pick-up: The BOSS 2000 ALPIN features a floating pick-up with a width of 1,800 mm, controlled by a steel cam track. Key benefits include improved contour tracking, active forage transfer, reduced ejection, and reliable collection even on slopes.
  • Adaptability: The pick-up's suspension allows for 120 mm side-to-side movement and adapts to ground contours, ensuring clean crop collection even in challenging terrains.
  • Jockey Wheels: Standard rigid jockey wheels are suitable for slopes, while optional castor-type wheels offer better sward conservation. Height adjustments are available for optimal ground tracking.
  • Swath Roller: The swath roller and synthetic crop transfer rods ensure optimal crop flow and reduced forage contamination.
  • Pick-up Drive System: Driven by two V-belts, the system provides overload protection and automatic loading unit switch-off at headlands.
  • Chopping Quality: The cam-controlled tines and hardened tool steel knives ensure precise and clean chopping of forage.
  • SUPERMATIC Loading System: This system offers high forage conservation with low power requirements, minimizing loading peaks and protecting the drive system.
  • Knife Selection and Protection: Up to 16 knives can be selected for different applications, with an individual knife protection system to prevent damage from foreign objects.
  • Lightweight Construction: The low-profile design with a wide wheelbase is ideal for steep terrains, offering capacities of 13.5, 16.1, or 18.7 m³.
  • Tailgate and Drawbar Features: The tailgate can be operated hydraulically for easy unloading, and the drawbar design allows for sharp turning angles.
  • Control Systems: Options include Basicline, Selectline, and Profiline systems, offering varying levels of control and convenience.
  • Accessories and Options: Various accessories and configurations are available, including different tyre options, hydraulic systems, and additional equipment for specific needs.
Technical Specifications Overview
Rotary Tedders:
1. ALPINHIT 4.4 H: Working width of 4.45 m, rigid headstock, 4 rotors, 22 kW power requirement, 285 kg weight.
2. ALPINHIT 4.4 N: Similar to 4.4 H but with a pivoting headstock, 330 kg weight.
3. ALPINHIT 6.6: Larger working width of 6.0 m, pivoting headstock, 29 kW power requirement, 564 kg weight.
Rakes:
1. ALPINTOP 300 U: 3.0 m working width, rigid headstock, 22 kW power requirement, 280 kg weight.
2. MERGENTO F 4010 ALPIN: 4.00 m working width, hydraulic driveline, 44 kW power requirement, 575 kg weight.
Loader Wagons:
1. BOSS JUNIOR 17 T: 11.5 m3 volume, 1.55 m pick-up width, 1,650 kg unladen weight.
2. BOSS JUNIOR 22 T: Larger volume of 14.25 m3, similar specifications to 17 T.
3. BOSS 2140 ALPIN: 13.5 m3 volume, 1.8 m pick-up width, 2,200 kg unladen weight.
4. BOSS 2160 ALPIN and BOSS 2190 ALPIN: Larger volumes and weights, maintaining similar features.
Mowers:
1. NOVACAT F 2200 ALPIN: 2.20 m working width, 26 kW power requirement, 400 kg weight.
2. NOVACAT F 2700 ALPIN: 2.62 m working width, 33 kW power requirement, 450 kg weight.
3. NOVACAT F 3100 ALPIN: 3.04 m working width, 40 kW power requirement, 490 kg weight.
Original Parts and Services:
PÖTTINGER offers original parts with high durability, perfect fit, and comprehensive quality testing. They provide three lines of wear parts: CLASSIC, DURASTAR, and DURASTAR PLUS, catering to different operational needs.
MyPÖTTINGER Portal:
This customer portal provides machine-specific information, including manuals, spare parts lists, and maintenance information for machines built since 1997.
Company Information:
PÖTTINGER is a family-owned company specializing in arable and grassland machinery, with a focus on innovation and quality. They have a global presence with contact information provided for various regions.
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Catalog excerpts

Forage harvesting at the highest level-1

ALPIN technology mowers / tedders / rakes & mergers / loader wagons □8 POTTINGER

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Forage harvesting at the highest level-2

Forage harvesting at the highest level

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Forage harvesting at the highest level-3

ALPIN mowers / tedders / rakes & mergers / loader wagons PÖTTINGER sticks to its roots. As a company based in Austria, we have always given alpine farming technology a high profile. We offer machines that are custom built for the special requirements of alpine farms. Because mountainous terrain places high demands on technology when it comes to harvesting the best quality basic ration. At PÖTTINGER, we also focus on the best ground tracking and maximum forage conservation with our light ALPIN range of machines that are designed to work on steep inclines. Table of contents Tradition and haymaking...

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Forage harvesting at the highest level-4

Tradition and haymaking in the Alps Tradition and haymaking in the Alps Roots in the Alps at home throughout the world Steep slopes, uneven terrain and huge differences in elevation, these are the operating conditions that we at PÖTTINGER know best. Austria is not only home to a large share of the Alps, it is also the home of PÖTTINGER. Pioneering developments in steep terrain mechanisation have been milestones in PÖTTINGER's success story. Grassland harvesting in alpine terrain has different requirements to working on the flat. Whereas in the past it was a matter of mechanising processes, today...

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Forage harvesting at the highest level-5

ALPIN mowers / tedders / rakes & mergers / loader wagons ALPIN □□POTTINGER Forage harvesting at the highest level POTTINGER's Alpin range of steep terrain machines focuses on clean and gentle forage harvesting. That is because the production of high quality basic ration from mountainside pastures is the basis of every alpine grassland farm. While this applies to all grassland farms, it is hay milk farms in particular that appreciate the quality of freshly harvested forage due to the limited amount of concentrates needed. The best possible ground tracking for the lowest crude ash ingress whilst...

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Forage harvesting at the highest level-6

The basis for clean forage A mowing process that conserves the grass is the best basis for clean forage. Ultimately, this is about maintaining the correct cutting height of 5-7 cm. That is how crude ash ingress is reduced to a minimum right from the start of the harvest chain. Subsequent harvesting machines then do not have to work so close to the ground to collect all the forage. The crop remains clean. At the same time, sufficient residual assimilation area remains for the grass to re-grow quickly. If the ground is not level, it is essential that the mower can adapt well to any bumps. With...

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Forage harvesting at the highest level-7

Only the best goes into the swath During raking, it is a matter of getting all the forage lying in the field into a line. But only the forage. Raking and collection losses must be kept to a minimum so that the full potential of nutrients can end up at the feed barrier. At the same time, dirt ingress needs to be avoided. This is because forage contamination has a doubly negative effect in terms of supplying nutrients to livestock: ■ Lower forage value ■ Lower forage intake by the livestock POTTINGER offers you the choice between rotary rakes and belt mergers to handle forage cleanly and tidily...

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Forage harvesting at the highest level-8

Front mowers Slope ready and reliable - PÖTTINGER developed its ALPIN mowers to meet these requirements back in 2003 and has continued their development ever since. What counts is consistent mowing performance - whether on the level or on a steep incline. By slicing through assimilating parts of a plant during forage harvesting, the plant is subjected to considerable injury. Through its wounds, the plant loses water containing dissolved nutrients. In alpine terrain, every kilogram of weight that can be saved is just as important as the compactness of the machine. For best driving stability on...

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Forage harvesting at the highest level-9

Scan QR code for more details. When harvesting forage, what counts is sturdy machinery you can depend on. Especially in alpine regions, harvest windows are particularly short and valuable. During harvesting there must be no breakdowns or downtime, because the next rainfall is on the horizon. What you enjoy, you do well. That’s why using machinery that makes the work enjoyable is all the more important. At PÖTTINGER, we therefore place great importance on convenient operation and above all straightforward maintenance. At PÖTTINGER we use only high quality components in the manufacture of our mowers....

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Forage harvesting at the highest level-10

Front mowers Sleek and dynamic design Clamped mower blades The PÖTTINGER cutter bar features an impressively sleek and dynamic design. Just 4 cm high, the cutter bar guarantees optimum crop flow. And because it is only 28 cm wide, it delivers the best ground tracking, ideal for achieving a first class cut. The clamped mower blades create a tidy mowing pattern. They rotate very close to the surface of the cutter bar and the counter knife. This guarantees clean and tidy cutting even in damp and muddy conditions. The streamlined leading edge of the cutter bar allows the soil to flow underneath,...

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Forage harvesting at the highest level-11

Overlapping knife arc The optimised overlap of blade paths ensures a clean and uniform mowing pattern. On NOVACAT F ALPIN models, all mower discs rotate inward as standard. This guides the flow of forage over the cutter bar and ensures reliability even when mowing downhill on extremely steep terrain. Welded construction Feed cone for better flow Glide bars The key to the cutter bar's compact and sleek design, and all its advantages, is its precision-welded construction. This guarantees supreme robustness while maintaining compactness. Another advantage of the welded cutter bar is that the gear...

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Forage harvesting at the highest level-12

Low weight and high strength in perfect unison The key feature of NOVACAT F ALPIN mowers is the integration of the drive train into the frame. The input gearbox is located in the main frame of the mower. Thanks to this unique design, the construction of the entire machine is shortened. The centre of gravity is only 350 mm in front of the mounting frame. Two diagonal support arms mounted behind the outer mowing drums carry the cutter bar. They extend the main frame so that the frame itself is narrower. This saves weight while maintaining a robust construction. Robust drive train The friction-locked...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.