Operating manual R3 profi and compact
60Pages

Operating manual Respiro R3 profi Respiro R3 compact Original operating manual

2. General Please read this operating manual carefully and keep it in the vicinity of the pick-up belt rake. This will allow you to refer to it at any time for information regarding your safety and proper use of the machine. 2.1. Symbols in warnings In this operating manual there is a warning for every activity that involves a risk. Be sure to follow these warnings to the letter. Doing so will allow you to avoid damage to property as well as injuries, which in the worst case could even be fatal. The warnings use signal words that have the following meanings: Failure to heed this warning...

2.3. CE mark The CE mark to be affixed by the manufacturer informs others about the machine’s conformity with the provisions of the Machinery Directive and other relevant EC Directives. EC Declaration of Conformity (see appendix) By signing the EC Declaration of Conformity, the manufacturer declares that the machines placed on the market are in compliance with all relevant health and safety requirements. 2.4. Warning signs 2.4.1. Meaning Group warning signs 1) Maintain sufficient distance. Never reach into the crush hazard area while the parts there are capable of moving. Do not touch...

Do not stand in the swivel range of the rotor while the machine is in operation. Never step into the driving zone of the tractor. Never reach into the crush hazard area while the parts there are capable of moving. Warning signs: 1) Do not stand in front of the tractor 2) Group warning signs

Warning signs: Risk of crushing Warning signs: Risk of crushing Respiro R3 profi: correct setting of mounting frame height

Maximum oil flow 60 l/min Warning signs: Read operating manual before commissioning Respiro R3 compact: Warning sign, risk of crushing

Rotor suspension setting (1) RT Engineering GmbH 4707 Scriliisselberg AUSTRIA I^VIodell Respiro R3 compact Type 303

3. Important information about your safety The Respire pick-up belt rake is designed and built according to recognised safety regulations. Risks can nevertheless arise during use. The following safety instructions and the special warnings in the individual chapters must be complied with for this reason. 3.1. Intended use  exclusively for typical use in agricultural work.  for raking various types of harvest forage.  in compliance with the prescribed maintenance and repair work. Any non-agricultural use is prohibited 3.2. Target group  Qualified personnel, specialist agricultural workers...

4. Product description The harvest forage is picked up from the ground by the pick-up (1). The swath roller (2) presses the harvest forage against the pick-up and guides the flow of material to the rotor (3). The driven rotor conveys the harvest forage evenly on to the conveyor belt (4). The harvest forage can be deposited by the conveyor belt on either the left or the right of the machine. The machine’s drive is hydraulic. No front PTO shaft is required. Attachment rocker (1) with rubber buffers (2) for self-centring the work unit. Shackle (3) for hanging in the suspension springs.

 Suspension via two springs (1) to the tractor  Alternatively, integrated linkage suspension on the tractor Sectional view of Respiro R3 compact, conveyor belt width 700 mm.

Stone guard (1) and cleaning strip (2) for the strip mill roller (3). Suspension integrated into the front linkage. No springs required to tractor. No integrated linkage suspension required.

Tractor’s front linkage fixed at one height for field work and transport. Conveyor belt drive via hydraulic motor (1) and connector (2).

Swath roller (1) suspension (2). Accumulator (1) for rotor suspension.

Conveyor belt: Roller bearing (1) with fine adjustment (2) for optimal centring of the conveyor belt. Parking jack (1) for the work unit. 1) Respiro R3 profi: Setting the spring relief (1). Page 16

Respiro R3 profi: Check valve (1) in the return flow of the hydraulic drive. 2) Respiro R3 profi: Lifting cylinder (1) with electromagnetically actuated seat valve (2). Labyrinth seal for conveyor belt.

Transition part (1) from the elastic pick-up to the conveyor belt. Transparent plastic guide element (1): Driver can see the conveyor belt. Operating condition of the conveyor belt and direction of deposit are easy to identify. Transparent plastic guide element (1): View from the side of the conveyor belt.

Main hydraulics module: Control of the belt direction on left (1) and right (2) as well as the belt speed (3). Mechanical emergency actuation of the main hydraulic module in case of damage to a cable (valves can no longer be actuated electromagnetically). Emergency actuation Respiro R3 profi: Y5: Turn screw (1) clockwise => the belt travels to the right Respiro R3 compact: Y5: Turn screw (1) clockwise => the belt travels to the left Belt speed: Y1: Turn screw (3) clockwise => the belt travels faster

Rotor module: Electromagnetic valve (1): Lock rotor Adjusting screw (2): Setting the damping; clockwise => damping becomes stronger Adjusting screw (3): Setting the suspension; clockwise => suspension becomes stronger

Magnetic fields can damage the electronics of the CAN module. Electromagnetically actuated values are no longer able to switch. Do not mount any magnets near the CAN module!

5. Mounting of the machine The Respiro R3 compact and Respiro R3 profi are preferably mounted on the front linkage of the tractor. For tractors with reverse drive device, the R3 profi version is preferred. Make sure that the suspension is properly adjusted for all mounted attachments. 5.1. Coupling of the lower and upper links 5.1.1. Respiro R3 profi 2) 1. Couple lower link (1) 2. Mount upper link (2) 3. Set height of the mounting frame to 550 mm as indicated Page 22

4. Lift machine with the front hydraulics and move yellow supporting strut (1) to the highest position. During operation, the mounting frame of the Respiro R3 profi remains in a fixed position (limiting chains may be used to secure this position). The machine is only lifted in the turnrow with the hydraulic cylinder on the mounting frame. Mount lower link in the required position (1). Mount upper link. Hang suspension springs into the shackles (2). Install suspension springs steeper or flatter depending on the front linkage geometry.