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R3 Manual

R3 Manual
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R3 Manual

Product catalog summary
General Information
This manual is crucial for the safe use of the Respiro R3 profi and compact models, highlighting risks with signal words and providing instructions for handling hazardous substances.
Safety Information
The Respiro pick-up belt rake is for agricultural use, specifically for raking harvest forage. Safety instructions must be followed to prevent risks, and operation should be by qualified personnel.
Product Description
The Respiro R3 models use a hydraulic drive system to pick up and convey harvest forage. The R3 compact has a spring suspension system, while the R3 profi integrates suspension into the front linkage.
Mounting and Operation
Instructions cover coupling to a tractor, setting working height, and making hydraulic and electrical connections. Operation includes control terminal, rotor switch, and belt switch.
Recommended Settings
Guidelines for suspension, working height, oil flow, and component speeds are provided, including adjustments for rotor position and suspension.
Maintenance
Regular tasks include replacing tines, wear discs, and belts, with procedures for cleaning and lubrication to ensure performance.
Troubleshooting
Solutions for common issues like non-working pick-up and rotor, belt problems, and noise are provided.
Technical Data and Plans
Specifications and hydraulic and electrical plans assist with setup and troubleshooting.
Transport and Storage
Instructions for transporting the machine and guidelines for outdoor and winter storage are included.
Emergency and Customer Service
Contact information for emergency services and customer support from Reiter Innovative Technology is available.
Mounting of the Machine
The Respiro R3 models are mounted on the tractor's front linkage, with specific instructions for coupling links and setting working height.
Hydraulic and Electrical Connections
Ensure proper hydraulic connections with a maximum flow rate of 60 l/min and secure electrical connections to prevent damage.
Ballasting of the Tractor
Ballasting may be necessary, with a general rule of using a rear ballast of around 750 kg for a 500 kg front machine.
Operation of the Machine
The control terminal manages the rotor and belt, with specific instructions for operation and commissioning.
Recommended Settings for Operation
Adjustments for suspension, working height, and oil flow are detailed to suit field conditions.
Maintenance
Regular checks and replacements of components are essential, with maintenance only performed when the machine is off.
Removal and Replacement Procedures
Detailed steps for removing and replacing labyrinth bars, belts, and tensioning are provided.
Adjustment and Maintenance
Guidelines for belt adjustment, cleaning, and lubrication are included to maintain machine performance.
Troubleshooting
Solutions for common issues like non-working components and belt problems are addressed.
Operational Tips
Procedures for safely switching off and using the machine with straw are provided.
Storage Instructions
Recommendations for general and winter storage to extend the machine's service life are included.
Technical Data
Specifications for dimensions, weight, and operational parameters of Respiro R3 models are provided.
Transport and Safety
Guidelines for safely transporting the machine and safety warnings are included.
Emergency and Customer Service
Contact details for local sales partners and customer service are provided for unresolved issues.
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Catalog excerpts

R3 Manual-1

Operating manual Respiro R3 profi Respiro R3 compact Original operating manual

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R3 Manual-4

2. General Please read this operating manual carefully and keep it in the vicinity of the pick-up belt rake. This will allow you to refer to it at any time for information regarding your safety and proper use of the machine. 2.1. Symbols in warnings In this operating manual there is a warning for every activity that involves a risk. Be sure to follow these warnings to the letter. Doing so will allow you to avoid damage to property as well as injuries, which in the worst case could even be fatal. The warnings use signal words that have the following meanings: Failure to heed this warning will...

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R3 Manual-5

2.3. CE mark The CE mark to be affixed by the manufacturer informs others about the machine’s conformity with the provisions of the Machinery Directive and other relevant EC Directives. EC Declaration of Conformity (see appendix) By signing the EC Declaration of Conformity, the manufacturer declares that the machines placed on the market are in compliance with all relevant health and safety requirements. 2.4. Warning signs 2.4.1. Meaning Group warning signs 1) Maintain sufficient distance. Never reach into the crush hazard area while the parts there are capable of moving. Do not touch moving...

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R3 Manual-6

Do not stand in the swivel range of the rotor while the machine is in operation. Never step into the driving zone of the tractor. Never reach into the crush hazard area while the parts there are capable of moving. Warning signs: 1) Do not stand in front of the tractor 2) Group warning signs

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R3 Manual-7

Warning signs: Risk of crushing Warning signs: Risk of crushing Respiro R3 profi: correct setting of mounting frame height

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R3 Manual-8

Maximum oil flow 60 l/min Warning signs: Read operating manual before commissioning Respiro R3 compact: Warning sign, risk of crushing

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R3 Manual-9

Rotor suspension setting (1) RT Engineering GmbH 4707 Scriliisselberg AUSTRIA I^VIodell Respiro R3 compact Type 303

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R3 Manual-10

3. Important information about your safety The Respire pick-up belt rake is designed and built according to recognised safety regulations. Risks can nevertheless arise during use. The following safety instructions and the special warnings in the individual chapters must be complied with for this reason. 3.1. Intended use  exclusively for typical use in agricultural work.  for raking various types of harvest forage.  in compliance with the prescribed maintenance and repair work. Any non-agricultural use is prohibited 3.2. Target group  Qualified personnel, specialist agricultural workers ...

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R3 Manual-11

4. Product description The harvest forage is picked up from the ground by the pick-up (1). The swath roller (2) presses the harvest forage against the pick-up and guides the flow of material to the rotor (3). The driven rotor conveys the harvest forage evenly on to the conveyor belt (4). The harvest forage can be deposited by the conveyor belt on either the left or the right of the machine. The machine’s drive is hydraulic. No front PTO shaft is required. Attachment rocker (1) with rubber buffers (2) for self-centring the work unit. Shackle (3) for hanging in the suspension springs.

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R3 Manual-12

 Suspension via two springs (1) to the tractor  Alternatively, integrated linkage suspension on the tractor Sectional view of Respiro R3 compact, conveyor belt width 700 mm.

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R3 Manual-13

Stone guard (1) and cleaning strip (2) for the strip mill roller (3). Suspension integrated into the front linkage. No springs required to tractor. No integrated linkage suspension required.

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R3 Manual-14

Tractor’s front linkage fixed at one height for field work and transport. Conveyor belt drive via hydraulic motor (1) and connector (2).

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R3 Manual-15

Swath roller (1) suspension (2). Accumulator (1) for rotor suspension.

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R3 Manual-16

Conveyor belt: Roller bearing (1) with fine adjustment (2) for optimal centring of the conveyor belt. Parking jack (1) for the work unit. 1) Respiro R3 profi: Setting the spring relief (1). Page 16

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R3 Manual-17

Respiro R3 profi: Check valve (1) in the return flow of the hydraulic drive. 2) Respiro R3 profi: Lifting cylinder (1) with electromagnetically actuated seat valve (2). Labyrinth seal for conveyor belt.

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R3 Manual-18

Transition part (1) from the elastic pick-up to the conveyor belt. Transparent plastic guide element (1): Driver can see the conveyor belt. Operating condition of the conveyor belt and direction of deposit are easy to identify. Transparent plastic guide element (1): View from the side of the conveyor belt.

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R3 Manual-19

Main hydraulics module: Control of the belt direction on left (1) and right (2) as well as the belt speed (3). Mechanical emergency actuation of the main hydraulic module in case of damage to a cable (valves can no longer be actuated electromagnetically). Emergency actuation Respiro R3 profi: Y5: Turn screw (1) clockwise => the belt travels to the right Respiro R3 compact: Y5: Turn screw (1) clockwise => the belt travels to the left Belt speed: Y1: Turn screw (3) clockwise => the belt travels faster

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R3 Manual-20

Rotor module: Electromagnetic valve (1): Lock rotor Adjusting screw (2): Setting the damping; clockwise => damping becomes stronger Adjusting screw (3): Setting the suspension; clockwise => suspension becomes stronger

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R3 Manual-21

Magnetic fields can damage the electronics of the CAN module. Electromagnetically actuated values are no longer able to switch. Do not mount any magnets near the CAN module!

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R3 Manual-22

5. Mounting of the machine The Respiro R3 compact and Respiro R3 profi are preferably mounted on the front linkage of the tractor. For tractors with reverse drive device, the R3 profi version is preferred. Make sure that the suspension is properly adjusted for all mounted attachments. 5.1. Coupling of the lower and upper links 5.1.1. Respiro R3 profi 2) 1. Couple lower link (1) 2. Mount upper link (2) 3. Set height of the mounting frame to 550 mm as indicated Page 22

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R3 Manual-23

4. Lift machine with the front hydraulics and move yellow supporting strut (1) to the highest position. During operation, the mounting frame of the Respiro R3 profi remains in a fixed position (limiting chains may be used to secure this position). The machine is only lifted in the turnrow with the hydraulic cylinder on the mounting frame. Mount lower link in the required position (1). Mount upper link. Hang suspension springs into the shackles (2). Install suspension springs steeper or flatter depending on the front linkage geometry.

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.