HOW IT WORKS

HOW IT WORKS

HOW IT WORKS

Product catalog summary
Introduction
The document discusses the DewPoint 6110 system by Staheli West Inc., which revolutionizes hay baling by allowing it to occur anytime the crop is dry enough, eliminating the need to wait for natural dew.
Specifications and Functionality
The DewPoint 6110 system injects steam into hay during the baling process. This steam, produced from water, effectively hydrates the hay, allowing for consistent moisture control. The system can add 5-7 gallons of water as steam per ton of dry hay, equating to a 2-3% moisture addition by weight. This process ensures each leaf and stem is treated without becoming overly wet.
Operational Benefits
The system allows for increased bale density by 20-25%, enabling more efficient storage and transportation. It reduces the need for multiple balers, as one DewPoint system can replace 3-4 conventional balers. This efficiency allows for baling 200-250 acres in a 10-hour day, with some users achieving 500+ acres in 24-30 hours.
Economic and Practical Advantages
Using the DewPoint system reduces mechanical leaf loss to about half compared to natural dew baling, preserving valuable forage components and potentially offsetting operating costs. Maintenance costs are lower due to fewer machines, and the system allows for more frequent upgrades to newer, low-maintenance equipment.
Lifestyle and Operational Flexibility
The system enhances the hay baling lifestyle by allowing operations to occur at convenient times, reducing the need for night shifts. It provides flexibility to bale from noon to early morning, even with heavy natural dew, which is not feasible with conventional balers.
Conclusion
The DewPoint 6110 system offers significant advantages in efficiency, cost savings, and operational flexibility, making it a valuable tool for modern hay growers.
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Catalog excerpts

HOW IT WORKS-1

HOW IT WORKS Waiting around for natural dew is a thing of the past. The DewPoint 6110 system enables hay growers to bale hay anytime the crop is sufficiently dry. Steam produced through the DewPoint 6110 is injected, through a series of manifolds, into the hay as it is lifted from the windrow by the baler pickup and further as it passes through the feed chamber of the baler. Steam is an extremely effective moisture medium for controlled hydration of hay during the baling process. One gallon of water will produce approximately 1,700 gallons of steam. Therefore, when baling hay on a warm windy afternoon you will likely add about 5-­‐7 gallons of water in the form of steam to one ton of dry hay. This equates to only 2-­‐3% moisture addition by weight but this 5-­‐7 gallons of water applied to this 1 ton of hay is converted into 8,500-­‐12,000 gallons (or more) of steam which allows every leaf and stem in that ton of hay to be treated without becoming too wet. Bale moisture is monitored continuously and adjustments to the steam injection rate are made by the machine operator as needed to maintain optimum bale moisture conditions. Staheli West Inc. 642 N 1070 W Cedar City, Utah 435-586-8002 [email protected] staheliwest.com facebook.com/staheliwest When the injected steam contacts the dry crop material it instantly condenses and bonds with other water molecules in the vicinity, which causes instant absorption into the dry crop material. This is the reason the DewPoint

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HOW IT WORKS-2

Does using the DewPoint method of baling hay pay off? Replicated University Studies have proven that mechanical leaf loss using this Dew Simulation Process is about 1/2 of the typical leaf loss which occurs when baling with good natural dew. The preservation of this valuable component of the forage can actually offset the operating costs of the DewPoint machine. When you go to bale, you can bale. No longer do you have to keep a whole crew of operators and their machines around all ...

 Open the catalog to page 2

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