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Pasteurisation of liquid products in the tube

Pasteurisation of liquid products in the tube

Pasteurisation of liquid products in the tube

Product catalog summary
Introduction
The document discusses the use of Radio Frequency (RF) technology for pasteurisation and sterilisation in the food industry, specifically focusing on liquids and pumpable products. This method is associated with scraped surface, tubular, and plate heat exchangers.

Technology Overview
The RF pasteurisation and sterilisation process involves continuously pumping the fluid substrate through Teflon tubes placed between electrodes. The product is heated directly by the RF field, combining dielectric and resistive heating. The heating rate is controlled by a variable capacity coupling circuit, achieving rates from 1-2°C/sec for viscous liquids to 50-100°C/sec for low-viscosity liquids.

Benefits
  • Rapid and uniform temperature increase, reducing the risk of over-processing.
  • Microbial inactivation at lower temperatures and shorter times compared to conventional methods.
  • Better preservation of sensory, chemical, and physical characteristics.
  • Reduced need for additives.
  • Instantaneous heat input and process control.
  • High operational flexibility and modular construction.
  • Easy cleaning and low maintenance costs.
  • Reduced factory floor space requirement and improved working environment.
  • Compatibility with CIP and PIG systems for cleaning and product recovery.

Applications
The RF technology is suitable for pasteurising and sterilising various products, including fruit preparations for yogurt and viscous liquids. It offers a real alternative to conventional thermal processing methods.

Technical Specifications
The document provides flow rates and temperature jumps for different RF generator capacities (40 kW, 85 kW, 150 kW) and the corresponding throughput in kg/h.

Contact Information
STALAM S.p.A., Via dell’Olmo, 7 (Z.I.), 36055 NOVE (VI), Italy. Tel: +39.0424.597400, Email: [email protected], Web: www.stalam.com
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Catalog excerpts

Pasteurisation of liquid products in the tube-1

OF LIQUID AND PUMPABLE PRODUCTS The food industry is nowadays dealing with both the increasing attention of consumers to natural taste, flavour and functional properties of food, and with ever stricter food safety regulations set out by the international authorities. The need for shelf-life extension technologies able to fulfil these two apparently contrasting tasks drove STALAM to the development of the “RF/L” equipment for in-line continuous pasteurisation and sterilisation of liquids, solid-liquid mixtures and high viscosity pumpable products. The use of Radio Frequency fields (at 27.12 MHz) for this application represents today a real alternative to the conventional thermal processing methods. The reason why several European leading fruit and vegetable processors decided to adopt this technology resides in the complete elimination of the usual issues “RF/L 30 kW” equipment for the pasteurisation and sterilisation of viscous liquids. “RF/L 85 kW” equipment for the pasteurisation of fruit preparations for yogurt. associated with scraped surface, tubular and plate heat-exchangers. The fluid substrate to be treated is continuously pumped through one or more Teflon tubes having a suitable diameter. The tubes are placed between electrodes, specifically designed depending on the product’s characteristics. The product is directly heated by the RF field, with a combination of dielectric and resistive heating. The intensity of the electromagnetic field, and the consequent heating rate, are controlled by means of a variable capacity coupling circuit. Heating rates from 1 - 2°C/sec (for highly viscous liquids containing suspended solids) up to 50 - 100°C/sec (for lowviscosity liquids with no particulates) are achievable uniformly within the bulk of product, enhancing the thermal inactivation effect on microorganisms, sp

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Pasteurisation of liquid products in the tube-2

Main benefits of the "RF/L" technology • Rapid and uniform temperature increase within the product, also in the suspended particulates of any dimension, hence with no risk of over-processing the liquid • Microbial inactivation at lower temperatures and in shorter time compared to conventional thermal processes • Better preservation of the sensorial, chemical and physical characteristics of the product, including the structural integrity of solid particulates • Reduced use of additives such as colours, flavours, thickeners, etc. normally used to compensate for product degradations caused by conventional...

 Open the catalog to page 2
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.