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STIHL cut-off saw TS 500i

STIHL cut-off saw TS 500i
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STIHL cut-off saw TS 500i

Product catalog summary
Introduction
The STIHL TS 500i is the world's first handheld saw with electronically controlled fuel injection, setting a new standard in engine technology. It is designed for construction work, offering ease of use, optimized performance, and cost efficiency.

STIHL Injection Technology
This revolutionary technology features an electronic engine management system that adjusts ignition timing based on engine speed and load, eliminating the need for a carburetor and manual settings. This ensures optimal performance and fuel efficiency.

Key Components
  • Generator: Produces electricity for the control unit and updates it on crankshaft position and engine speed.
  • Sensor: Measures temperature and pressure in the crank chamber, transmitting data to the control unit.
  • Control Unit: Analyzes data to regulate fuel injection and ignition, ensuring precise fuel delivery and optimal engine performance.
  • Fuel Injection Pump: Maintains constant fuel pressure for the injector.
  • Fuel Injector: Injects the optimal amount of fuel directly into the crankcase.


User Benefits
The STIHL TS 500i offers easy starting, optimal engine performance, exceptional handling, and an effective anti-vibration system, making it a reliable tool for construction sites.

Efficiency and Maintenance
The saw allows for quick and efficient work with minimal downtime due to its advanced diagnostic capabilities. The MDG 1 diagnostic unit facilitates precise maintenance, reducing diagnosis time by 50% and improving service efficiency.

Proven Technologies
  • 2-MIX Engine: Features electronically controlled fuel injection for better performance and reduced emissions.
  • Electronic Water Control: Provides precise dust suppression.
  • Semi-Automatic Belt Tensioning: Extends belt and bearing life.
  • ElastoStart Plus: Ensures easy, jerk-free starting.
  • Long-Life Air Filter System: Extends filter life and reduces maintenance frequency.


Technical Specifications
The STIHL TS 500i has a displacement of 72.2 cm³, a power output of 3.9 kW, and weighs 10.2 kg. It features a sound pressure level of 98 dB(A) and a vibration level of 2.4 m/s², with a cutting wheel diameter of 350 mm and a maximum cutting depth of 125 mm.
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Catalog excerpts

STIHL cut-off saw TS 500i-1

Redefining world class The world’s first handheld saw with electronically controlled fuel injection.

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STIHL cut-off saw TS 500i-2

The new STIHL TS 500i with STIHL Injection The STIHL TS 500i with electronically controlled fuel injection doesn’t just set new standards when it comes to engine technology: it is the new standard. It features revolutionary and innovative technology, making it an indispensible tool on every building site. When it comes to building roads and construction work above or below ground, the STIHL TS 500i makes light work of tough jobs. Whether you’re cutting concrete, steel girders, pipes or asphalt – the STIHL TS 500i will take the strain out of the daily grind. This compact power packet is easier...

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STIHL cut-off saw TS 500i-4

A global first: STIHL Injection Discover a whole new kind of cutting, with STIHL Injection. At the heart of this revolutionary technology is the electronic engine management system. For the first time ever, the saw’s ignition timing is defined not only by the engine speed – but also the load. The ideal settings for ignition and fuel injection are calculated constantly while the tool is in use, so you can rely on an optimal performance at all times. And thanks to this Fuel injector new technology, you won’t have to compromise when it comes to the engine settings: it makes the carburetor and all...

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STIHL cut-off saw TS 500i-5

The most important STIHL Injection components and their functions: 1 Generator The generator produces all the electricity required to power the control unit and operate the cut-off saw. And it does this right from the first rotation of the crankshaft during start-up. But that’s not all: while the tool is running, the generator continually updates the control unit about the position of the crankshaft and the current engine speed. 2 Sensor The sensor measures the temperature and pressure in the crank chamber. This information is then transmitted to the control unit. 3 Control unit The control unit...

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STIHL cut-off saw TS 500i-6

The benefits for STIHL users If you work on a construction site, you’ll know that delivering a fast, quality result is what really counts. The STIHL TS 500i with STIHL Injection is the most reliable workmate you could hope for. It combines precision, efficiency and user-friendliness with cutting-edge technology. So you can focus on what matters most – your work.

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STIHL cut-off saw TS 500i-7

Easy to start STIHL Injection technology makes a choke and priming redundant. The system automatically registers the external temperature, so only one start position is necessary. The intelligent control unit assesses the temperature, as well as the elevation and fuel quality and automatically calculates the required amount of fuel. It’s never been easier to get started: simply move the switch from 0 to I, purge the engine, start the saw and away you go. Optimal engine performance Thanks to the new STIHL Injection system, the saw’s engine performance is world class: the cutting performance of...

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STIHL cut-off saw TS 500i-8

The benefits of increased efficiency For building projects where timing is of the essence, you need a tool that allows you to work quickly and efficiently. And the STIHL TS 500i is ideal for getting the job done fast – with highquality results. The saw can also be quickly and easily serviced, as the STIHL Injection control unit and engine diagnosis device deliver a targeted electronic diagnosis of any maintenance work required. This minimizes downtime – to maximize cutting time.

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STIHL cut-off saw TS 500i-9

Intelligent maintenance in two steps Diagnosis during use During use, all engine-related data is constantly recorded. The control unit automatically registers any irregularities in the electronic components and stores this information. This diagnosis takes place while you work and the results can be accessed later. The STIHL TS 500i is currently the only STIHL tool equipped with this advanced feature. Diagnosis using the MDG 1 With the MDG 1 engine diagnostic unit, servicing your cut-off saw has never been easier. Simply attach it to the saw to generate a precise analysis. It uses special PC...

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STIHL cut-off saw TS 500i-10

Proven technologies 2-MIX engine with STIHL Injection The STIHL 2-MIX engine with STIHL Injection features the world’s first electronically controlled fuel injector, which supplies exactly the right amount of fuel directly into the crank chamber. It truly sets new standards, with greater performance, fewer emissions and high torque over a wide rpm range. Electronic water control The electronic water control is now governed by the intelligent STIHL Injection control unit. It delivers perfect dust suppression at the push of a button. The electronic water control allows you to precisely meter the...

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STIHL cut-off saw TS 500i-12

Technical details: STIHL TS 500i   TS 500i Displacement (cm³) Power output (kW/hp) Sound pressure level** (dB(A)) Sound power level** (dB(A)) Vibration level left/right*** (m/s²) Maximum cutting depth (mm) STIHL Injection Electronic water control (A) Cyclone air routing  Standard 0461 753 0123. M1. B3. S0311. F&W. Printed in Germany © ANDREAS STIHL AG & Co. KG, Waiblingen 2011. Environmentally-friendly and chlorine-free bleached paper. * Without fuel or cutting wheel  * K factor according to Dir. 2006/42/EC = 2.5 (dB(A))  ***K factor according to Dir. 2006/42/EC = 2 m/s²  For further information...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.