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Disc Saw Manual

Disc Saw Manual
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Disc Saw Manual

Product catalog summary
Introduction
The document offers detailed instructions for operating, maintaining, and understanding the parts of the TimberPro 22" Disc Saw attachment. It stresses the importance of thoroughly studying the manual to ensure proper equipment handling.
General Safety Information
Safety is crucial when using heavy machinery. The manual uses a "Safety Alert" symbol to highlight important safety messages, categorized by DANGER, WARNING, and CAUTION. Proper training and adherence to safety guidelines are essential to prevent accidents.
Service and Maintenance Precautions
Maintenance should start with positioning the machine on level ground, lowering attachments, and shutting down the engine. Operators must wear protective gear and have a fire extinguisher and first aid kit on hand. Proper tools should be used, and hydraulic systems must be handled carefully to avoid injury.
Disc Saw Safety Information
Operators should be aware of the disc saw blade's stored energy and maintain a safe distance during operation. Regular inspections and adherence to operational speed limits are crucial. Any imbalances in the saw should be addressed immediately.
General Maintenance
Maintenance involves re-torquing bolts, regular lubrication, and daily inspections of the saw and its components. Grease fittings and check for leaks or damage to ensure optimal performance.
Operating Instructions
Operators should familiarize themselves with the disc saw's operation, including starting procedures, cutting techniques, and safe stopping methods. Proper handling during cutting and stopping is essential to prevent damage and ensure safety.
Disc Saw Operation and Safety
The document emphasizes safety when operating a disc saw, warning that the disc can continue to spin after being turned off, posing a risk of injury. Operators should never manually stop a spinning disc.
Saw Motor RPM Adjustment
Instructions are provided for adjusting the saw motor RPM. The saw speed adjustment screw should be set to prevent overspeeding at startup, with the saw speed adjusted to 1139 RPM and the jam nut locked in place.
Saw Motor Begin of Stroke Adjustment
This section details the procedure for adjusting the begin of stroke for the saw motor, requiring pressure gauges to achieve a pressure reading of 1800-2000 psi at the 'M' port.
Disc Saw Hydraulics
The document specifies hydraulic pressures and flows for the saw motor and other components, with the saw motor operating at 4000 psi and 28 to 32 GPM.
Parts Breakdown
Detailed parts breakdowns are provided for various components of the disc saw, including frames, assemblies, bolts, washers, and bushings, each listed with a reference number, part number, quantity, and description.
Hydraulics Section
The document includes detailed information on the hydraulic components of the disc saw, including hose assemblies, cylinders, and fittings, each listed with part numbers and descriptions.
Overview
This document provides detailed information on the repair and maintenance of the AA6VM160 motor used in disc saw hydraulics, including parts lists, assembly instructions, and component breakdowns for various sections of the disc saw system.
Seal Repair Kit
The seal repair kit, Part #20725-FF, includes all necessary components for repairing seals in the hydraulic system, such as O-rings, seals, and piston wear rings.
Disc Saw Hydraulics - Saw Head Clamp/ACC Cylinder
This section details the components required for the saw head clamp and accessory cylinder, including a cylinder, barrel assembly, piston assembly, rod bearing assembly, and various seals and O-rings. The seal kit #54431 is included for maintenance.
Disc Saw Hydraulics - Saw Head Tilt Cylinder
Similar to the clamp cylinder, this section lists parts for the tilt cylinder, including a barrel assembly, piston assembly, and rod bearing assembly. The seal kit #54157 is provided for this assembly.
Disc Saw Parts Breakdown - 360 Degree Rotate
This section provides a comprehensive breakdown of parts for the 360-degree rotating disc saw, including adapters, bearings, bolts, washers, covers, manifolds, gearboxes, and motors. Specific torque specifications are provided for bolts, ensuring proper assembly and maintenance.
Notes
Blank pages are included for additional notes, and references to component or assembly breakdowns are provided throughout the document.
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Catalog excerpts

Disc Saw Manual-1

TimberPro DS-22 Disc Saw Operation, Maintenance, and Parts Operation, Maintenance, and Parts

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Disc Saw Manual-2

Introduction ... Dear Valued Customer, This catalog contains operating instructions, maintenance instructions and parts information for the TimberPro 22" Disc Saw attachment, including normally available options. Although great care was employed during the preparation of this manual to insure the accuracy of illustrations and listings, TimberPro Inc, cannot be held responsible for errors or substitutions, nor changes made after the date of issue. This catalog is compiled from information available and current at the time of documentation, TimberPro Inc, reserves the right to improve it’s products...

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Disc Saw Manual-3

Table Of Contents ... Group 1 - Operator and Maintence Information General Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Service And Maintenance Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cutting Attachment Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Disc Saw Maintenance Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Group 2 - Operating Instructions General Disc Saw Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . Group...

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Disc Saw Manual-4

Operation, Maintenance, and Parts

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Disc Saw Manual-5

General Safety Information TimberPro’s policy is to produce products that are safe and reliable. However, even when using well engineered equipment, there will always be an element of risk in heavy equipment operation. Most accidents involving heavy equipment operation, maintenance or service result from failure to follow basic safety rules and precautions. Study all the safety messages carefully, remember them and apply them when operating, maintaining or servicing equipment. Identifies that a safety hazard exists. Failure to follow a WARNING safety message can result in death or serious personal \Jnjury...

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Disc Saw Manual-6

Comply with the instructions in this manual and your company’s regulations for the operation of this machine. Use recommended protective clothing and safety devices such as gloves, safety boots, safety hat, reflective vests and eye, ear and respiratory protection as required by job conditions. YOU MUST BE FULLY TRAINED to operate this machine and its attachments. General Unless otherwise specified, all maintenance or repair procedures should begin as follows: 1) Position machine on level ground. 2) Lower boom and all attachments to the ground. 3) Shut down engine. Remove ignition key and place...

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Disc Saw Manual-7

Keep all fuels and maintenance items in properly marked containers. Place all fuel or oil soaked rags, waste material, debris and other flammable items in a properly marked protective container stored in a safe place. Inspect the machine for missing, unreadable or damaged safety decals. Keep safety decals clean. 00019 Before performing maintenance or repairs on the machine, consult this manual and follow the recommended procedures. Run the engine only when it is required for test or adjustment purposes.Always use the proper tools for the job. Repair or replace any broken or damaged tools, including...

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Disc Saw Manual-8

Disc Saw Safety Information It is essential that all operators of the disc-felling head become familiar with all aspects of its correct operation. 1. Remember at all times that the disc saw blade, at operational speed carries a tremendousamount of stored energy. Tooth tip speeds can be up to 17000 ft/min. Flying chips or other debris can cause serious injury. Do not approach the felling head unless the disc saw blade has come to a complete stop, and the engine has been shut down. Pressure can be maintained in system circuits long after the engine and pumps have been shut down. Release trapped...

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Disc Saw Manual-9

General Maintenance occur. Fill bearing cavities until grease begins to expel from relief fittings. Before performing any maintenance or service work, lower the attachment to the ground and shut off the engine. Turn off any master shut-offs and do not allow personnel in the cab Re-torquing the boom Adapter Mounting Bolts The bolts of which hold the boom adapter mounting bracket and bearing to the Disc saw weldment should be re-torqued to 420 ft. lDS. after a few hours of use and then again every 200 hours. There will be one ring of thirty (30) 3/4" allen bolts (item #10 below) that connect the...

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Disc Saw Manual-10

saw head. This is done by tilting the head using the "tool tilt" function into the direction you would like to place the trees. Then opening all clamp arms to relase the trees. 7. When your finished using the disc saw turn off the disc saw pump. Then either position the disc saw in a place that is safe and free of people or animals and monitor the disc until it comes to a complete stop. You may also use a near by stump to stop the disc. Make sure and slowly pust the disc into the stump until the disc stops. ferent styles of cutting teeth. When teeth are worn and damaged they should be replaced...

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Disc Saw Manual-11

Install 5000 p.s.i. pressure gauges at saw valve test port and at “G” port (# 4 ORB style) and “M” port (# 6 ORB style see figure 5) of saw motor. Block saw blade rotation with pin in base assembly saw housing. Ensure that the 100 mm (3.94 inch) long saw speed adjustment screw (see figure 4) is turned in until 19 mm (.75 inch) of the stud protrudes beyond the jam nut. (This prevents over speeding the saw at initial start-up) With engine at full throttle adjust saw circuit relief valve to read 3800 psi at “G” port on saw motor pressure inlet block. Figure 4: Saw Drive Motor RPM 00482 With saw...

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Disc Saw Manual-12

Operation, Maintenance, and Parts

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Disc Saw Manual-13

22” Disc Saw Parts Breakdown Disc Saw - Parts Breakdown

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Disc Saw Manual-14

TimberPro Parts Module DS-R0 Disc Saw - Parts Breakdown

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Disc Saw Manual-15

Disc Saw - Parts Breakdown Disc Saw (Top Post and Boom Mount) REF C3 See referenced page for component or assembly breakdown. Use Loctite 272 (blue) during installation. TimberPro Parts Module DS

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Disc Saw Manual-16

TimberPro Parts Module DS-R0 Disc Saw - Parts Breakdown

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