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Grain Temperature Monitoring Systems

Grain Temperature Monitoring Systems

Grain Temperature Monitoring Systems

Product catalog summary
Introduction
Grain temperature monitoring is a critical tool for effective grain management, helping to control energy costs and prevent spoilage. Rapid temperature increases in grain can indicate potential issues, necessitating immediate action.

Energy Cost Control
Monitoring systems help manage energy costs by optimizing the use of aeration systems. For example, a 10 HP motor running for 14 days at 10¢/KW costs $336.00.

Aeration and Temperature Management
Aeration is essential for dry grain storage, moving air through grain to control temperature and reduce biological activity. Grain temperature should be within 10-15° of the average outside air temperature. Regular monitoring and recording of grain temperature are crucial.

Warning Signals
Temperature increases at specific thresholds serve as warning signals. For instance, a 3º rise at 40º is a warning, increasing incrementally with higher temperatures.

Temperature Monitoring Systems
TSGC offers a range of grain temperature monitoring systems suitable for various facility sizes and budgets. These systems provide direct coverage and help prevent moisture migration by maintaining uniform temperatures.

Benefits of Temperature Monitoring
Temperature monitoring ensures maximum energy efficiency, safe long-term storage, early detection of mold and insect activity, and effective fumigation monitoring.

Challenges and Solutions
Traditional methods like the "Feel and Smell" and "Probe" methods have limitations. Temperature cables offer a more reliable solution, providing accurate and comprehensive temperature data.

Importance of Temperature in Grain Storage
Temperature is a key indicator of grain quality. Factors like respiration, microflora, and insect infestation can cause heating. Accurate temperature monitoring is essential due to longer storage times, higher moisture content, and increased handling costs.

Natural Air Drying & Storage
Grain deterioration accelerates with increased temperature and moisture. Monitoring systems help prevent over-drying and reduce shrinkage, thus preserving grain quality.

SafeTrack and Grain TRAC Systems
SafeTrack and Grain TRAC provide comprehensive solutions for remote grain temperature monitoring, offering features like wireless data transmission, user-configurable alarms, and easy-to-read graphics. These systems enhance grain quality management while reducing labor and energy costs.
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Catalog excerpts

Grain Temperature Monitoring Systems-1

Tri-States Grain Conditioning, Inc. Grain Temperature Monitoring Systems

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Grain Temperature Monitoring Systems-2

Grain Temperature Monitoring - An Effective Management Tool CONTROL ENERGY COSTS: 1 HP = 1 KW KW x (KW per hour) x KW per hour cost Example: 10 HP motor run for 14 days (14 days x 24 hours) @ 10¢/KW = $336.00 Your Operation: _____ x _______ x ___________ = __________ HP KW/hour KW/hour cost The following table can be used as a rule of thumb for warning signals: When grain is reading WARNING SIGNALS WARNING SIGNALS IMPORTANT: Any rapid rise of temperature in a given location in the grain mass - no matter how small - is an indication that trouble is developing. The greater the rise within a given...

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Grain Temperature Monitoring Systems-3

INITIAL COST PER BUSHEL TSGC markets a complete line of grain temperature monitoring systems to fit any size facility or budget and would be happy to provide you with a custom quote for your operation. The information below is for demonstration purposes only. 48’ Diameter x 33’ Eave x 48’ Peak - 53,000 Bushels 7,950 Bushels Direct Coverage Less than 1¢ per Bushel 3 Temperature Cables 50% Direct Coverage 7 Temperature Cables 100% Direct Coverage 1 Temperature Cable 15% Direct Coverage 26,500 Bushels Direct Coverage Less than 2¢ per Bushel 53,000 Bushels Direct Coverage Less than 4¢ per Bushel...

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Grain Temperature Monitoring Systems-4

7 IMPORTANT REASONS WHY GRAIN MANAGERS USE TEMPERATURE MONITORING  Maximum energy efficiency of aeration  Helps keep grain in highest quality  Detection of mold growth.  Provides accurate information for safe, long term storage.  Detection of insect activity.  Alerts managers more quickly to changing  Monitors the effectiveness of fumigation. grain conditions. TEMPERATURE MONITORING Temperature records help you, the grain manager, to react quickly to changes occurring within the grain. Whether grain is warm or cool, changes in temperature can be the first sign of potential problems. S...

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Grain Temperature Monitoring Systems-5

THE IMPORTANCE OF GRAIN TEMPERATURE MONITORING Temperature is the key to safe grain storage. When grain goes out of condition, regardless of the cause, there is always an unusual increase in temperature. For those who manage grain, temperature is the best indicator of grain quality. Grain is a living organism. Like other living things, it breathes (respires) and it may become sick. Excessive moisture, high temperature, and poor grain condition (damaged kernels) are generally considered the most important factors that lead to trouble in stored grain. The three specific causes of heating are respiration...

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Grain Temperature Monitoring Systems-6

Natural Air Drying & Storage Equilibrium Moisture Content With increasing energy costs and the dry down capabilities of today’s hybrids, many producers are harvesting 16 to 20% corn. The following charts provide you with information on storage life and equilibrium moisture content for corn and soybeans. Grain Moisture Content will change with the relative humidity of the surrounding air. The following Equilibrium Moisture Values chart shows the relationship between the moisture content of corn at various temperature and relative humidity. Grain will deteriorate faster as temperature and moisture...

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Grain Temperature Monitoring Systems-7

     Grain TRAC removes the guess work from grain storage. Grain TRAC reads and sends temperature data to a secure web page. Remotely read your Tri-States Grain Conditioning temperature cables from any computer with Internet access. Grain TRAC gives you the ability to monitor all your bins on a daily basis without driving, climbing or keeping hand written notes. ● Temperature cables that are installed in the bin connect to the Grain TRAC sensor board. ● Readings are taken 4 times daily to collect timely temperature data. ● The data is sent to the Internet and...

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All TSGC, Inc. d/b/a Tri-States Grain Conditioning, Inc. catalogs and technical brochures

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  2. SafeScan

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  3. PC3010

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  4. GrainTrac

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  5. BTM

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.