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Unison Process Solutions Brochure

Unison Process Solutions Brochure
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Unison Process Solutions Brochure

Product catalog summary
Mission and Vision
Unison Process Solutions aims to be a leading international process engineering organization, focusing on innovation, efficiency, and value to enhance client businesses. Established in 2006, the company specializes in manufacturing and supplying process solutions such as pasteurizers, homogenizers, separators, heat exchangers, pumps, and valves.
Core Values
Unison's core values include innovation, efficiency, integrity, teamwork, value and quality, customer focus, reliability, and precision. The company emphasizes sustainability by promoting responsible resource use and reducing environmental impact through energy efficiency and heat recovery.
Products and Services
Unison offers products like compact and bespoke pasteurizers, heat exchanger testing systems, homogenizers, spare parts, and turnkey projects. Their solutions aim to reduce costs, improve quality, minimize downtime, and accelerate production.
Industries Served
Unison serves the dairy, beverage, beer, and pharmaceutical industries, providing customized solutions for specific processing needs.
Pasteurizers
Unison's pasteurizers process 200 to 50,000 liters per hour, offering safety, efficiency, and remote access for support. They provide adjustable production capacity, easy operation, and energy savings compared to batch pasteurizers.
Flash vs Batch Pasteurizing
Continuous pasteurizers are faster and more energy-efficient than batch pasteurizers, offering time and cost savings.
Compact and Bespoke Pasteurizers
Compact pasteurizers are cost-effective for small to medium producers, while bespoke pasteurizers are fully customized for specific client needs, featuring easy installation and automation.
Turnkey Projects
Unison offers turnkey design, fabrication, and installation of bespoke liquid processing systems, providing tailor-made solutions for various industries.
Heat Exchanger Integrity and Holding Time Testing
The HEIST™ system provides automatic integrity self-testing for plate heat exchangers, reducing contamination risk and downtime while increasing productivity.
Overview of HEIST™ System:
The HEIST™ system detects cracked plates in pasteurizers and PHEs before production, ensuring contamination prevention with daily automatic testing, improving product quality, productivity, and reducing costs.
Benefits of HEIST™:
  • Easy integration into existing systems with low costs.
  • Non-destructive testing without dismantling equipment.
  • Uses process water, avoiding contaminants.
  • Performs automatic holding time tests and generates integrity certificates.
  • Reduces reliance on external contractors and risk of product recalls.
Pastest+™ System:
Pastest+™ is a rapid, non-destructive testing method for PHEs, detecting small leaks and performing holding time verification, validated by leading research organizations.
Eco-Friendly Water Saver Unit:
This unit reduces water consumption and operating costs, providing early warnings for seal leakages, applicable across dairy, food, and pharmaceutical industries.
Spare Parts and Components:
Unison offers a wide range of spare parts for industrial equipment, ensuring high-quality and reliable components with a 12-month guarantee.
Pumps and Valves:
Unison distributes Evoguard pumps and valves, known for innovative technology and high safety standards, suitable for various processing applications.
Direct Fit Parts:
Unison partners with DSO Fluid Handling Europe to provide high-quality, cost-effective direct-fit parts, including sanitary gaskets meeting industry standards.
Company Commitment
Unison Process Solutions is committed to providing innovative processing solutions, focusing on reducing costs, improving quality, and minimizing downtime across the dairy, beer, beverage, and pharmaceutical industries.
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Catalog excerpts

Unison Process Solutions Brochure-1

INNOVATION INSPIRED BY EXPERTISE SPECIALISTS IN INNOVATIVE PASTEURIZERS AND PROCESSING SOLUTIONS

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Unison Process Solutions Brochure-2

About Unison Benefits of Unison Pasteurizers Flash v Batch Pasteurizing Compact Pasteurizers Bespoke Pasteurizers Turnkey Projects Heat Exchanger Integrity and Holding Time Testing Eco-friendly Water Saver Unit Spare Parts Unison: Innovation, Inspired by Expertise © by Unison Process Solutio

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PROCESS SOLUTIONS Dairy, beverages and pharmaceuticals are essential products for today’s consumer. It is critical that these items are manufactured safely and efficiently. To accomplish this goal, Unison blends the latest technology with a customer-centered approach to provide your company the best products and support. Since its foundation in 2006, our company has grown from a small team to a leading manufacturer and supplier of process solutions. We manufacture and supply state-of the-art machinery and systems specialising in pasteurizers, homogenisers, separators, heat exchangers, pumps and...

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CORE VALUES Innovation Customer Focus SUSTAINABILITY Unison regards sustainability as a necessity and it is a core focus of our company. Our technologies promote a more responsible use of natural resources. We constantly drive progress to help reducing the environmental impact of most industrial processes through improved energy efficiency and heat recovery, better water treatment and reduced emissions.

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Unison Process Solutions Brochure-6

Unison Process Solutions your partner in innovative processing.

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Unison Process Solutions Brochure-7

Paul Sheehan Managing Director & New Product Development Manager David McCarthy Colm Ring Eleanor McCarthy Sales Director Financial Accounts Manager Michaella McMahon Milan Radic Mark Hanrahan Marketing Manager Sales Engineer Sales Engineer Andrew Krefta Olivia Sleath Technical Support Office Co-ordinator

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ABOUT UNISON 8 ABOUT At Unison, we have deep experience in the liquid processing industry, and a commitment to impeccable customer service. We pride ourselves in being adaptable and reliable. EXCELLENT CUSTOMER SERVICE Quality for us means maintaining rigorous standards for all of our work, no matter how big or small the project. Unison provides your business with customised solutions that reduce costs, improve quality, minimise downtime and accelerate production. We operate with precision, expertise, and innovation. This allows you to focus on what you do best: deliver world-class products to...

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PASTEURIZERS Pasteurizers are one of our core products at Unison. Why do we focus on pasteurization? Over the past few years, consumers have enjoyed the benefits of increased emphasis on pasteurization for safety and extending shelf-life. This means more and more of our clients are searching for a cost-effective solution. Our expert team takes pride that we have developed the most cost-effective pasteurizers on the market today. Unison’s systems are user-friendly, fully automatic and based on science backed processing methods and innovations. They are uniquely built and designed to accommodate...

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ALL UNISON PASTEURIZERS CAN BE ACCESSED REMOTELY BY OUR CUSTOMER SERVICE TEAM* This allows us to offer an extremely efficient after-sales and customer care service. If any problem arises with your pasteurizer our technical support team can log into your system remotely and ensure that you get assistance on any queries. *remote access requirement must be specified before purchase Unison pasteurizers can be modified to suit a wide variety of processing requirements and products, including: COLD BREW COFFEE BOTANICAL WATER FLAVOURED DRINKS AND MUCH MORE! KOMBUCHA

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12 BENEFITS OF UNISON PASTEURIZERS BENEFITS OF UNISON PASTEURIZERS Fully automatic and userfriendly one touch control from start to finish. Can also be used to clean your accompanying tanks. Production capacity is adjustable and can be preselected. Easy operation via Touchscreen HMI Controlled PLC. Customer support via remote access. Continuous Pasteurization which ensures that the product gets to the market in a timely manner. Clean in place (CIP system) - no need for manual cleaning.

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Unison Process Solutions Brochure-13

Electric (1 or 3 Phase power) or boiler supply heating. Product is heated at user selected temperature. Up to 3 times faster than a batch pasteurizer. Heat recovery of up to 92%. All data is recorded on an integrated SD card which holds up to three years information. A USB can be used for downloading daily charts for record keeping and analysis. All operations of the unit such as temperature, pressure, pump speed, valve position and alarms are recorded on the SD card. Additional Extras: May be integrated with a Homogeniser and Separator. Automatic cracked plate detection facility. (HEIST™). Automatic...

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Unison Process Solutions Brochure-14

FLASH V BATCH PASTEURIZING FLASH V BATCH 14 Energy consumption Type of pasteurization Based on temperature profile Batch: 4-64-4 Flash: 4-72-4 Type of pasteurization Based on 150,000 litres a year MONEY SAVING Money savings per year (500 l/day) Time savings per year (500 l/day) FAST PROCESS Energy consumption for pasteurization of 500 liters Studies have shown that batch and continuous pasteurization result in the exact same quality of milk but Unison’s continuous pasteurizers can be 3 and a half times faster, use 9 times less energy and can result in savings of over €3900 a year vs a batch pasteurizer....

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COMPACT PASTEURIZERS Unison’s innovative range of plug-and-play compact pasteurizers are 100% Automatic with one-touch operation. Using the Continuous HTST (High Temperature, Short Time) method of pasteurization our pasteurizers are much faster and more Economical than traditional batch pasteurizers. For small to medium artisan producers or dairy farmers that want a high quality, cost effective pasteurizer, our compact pasteurizers are an innovative solution. Traditionally producers had two choices: invest heavily in much larger equipment than they required or settle for batch pasteurizers which...

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BESPOKE PASTEURIZERS BESPOKE PASTEURIZERS from 1,000-50,000 L/H For capacities between 1,000 to 50,000 L/H we offer fully bespoke pasteurization systems. Our expertise in cost effective design, bespoke manufacturing, automation, installation and after sales service has allowed us to be the turnkey processing solutions partner for clients all over the world. Our bespoke pasteurizers are fully customised to suit our customers exact requirements. EASY INSTALLATION Our bespoke pasteurizers are stand alone systems that are mounted on AISI 304 quality stainless steel profile frame and are very easy...

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All Unison Process Solutions catalogs and technical brochures

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.