2D Hammer Mill

2D Hammer Mill

2D Hammer Mill

Product catalog summary
Overview
The document provides technical specifications and features of the 2D hammer mill, designed for the animal feed industry to grind raw materials into small particles. It is part of a range that includes the GD series, covering capacities from 5 to 100 tons per hour.

Process and Integration
The 2D hammer mill can be integrated into both pre-grinding and post-grinding systems, offering a complete grinding solution with components like pre-bin, feeder, magnet cleaner, hammer mill, discharge hopper, aspiration filter, fan, and control system.

Benefits and Features
  • High Effectiveness: Combines breaker plates and screens for effective particle size reduction, with quick screen exchange to minimize production loss.
  • Energy Efficiency: Equipped with energy-efficient motors directly coupled to the rotor.
  • Low Maintenance Costs: Features automatic ferro parts separation, magnet cleaning, and a solid construction for reduced downtime.
  • Easy and Safe Operation: Includes temperature monitoring and complies with CE and ATEX safety regulations.
  • High Feed Quality: Built according to the latest safety and hygiene standards.
  • Hygienic Production: Optional aspiration system with automatic cleaning air filter and fan.
  • Flexible Production: Options for frequency converter and automatic screen exchange for increased flexibility.

Design
The hammer mill features a solid rotor design for stability and durability, with a concrete-filled base plate mounted on slope absorbers to minimize vibration.

Technical Specifications
  • Models: HM 400 2D, HM 700 2D, HM 1400 2D
  • Weight: Ranges from 2,900 kg to 5,850 kg
  • Power: Installed power varies from 55 kW to 250 kW depending on the model
  • Hammer Dimensions: 150 x 50 x 6 mm
  • Number of Hammers: Varies from 76 to 272
  • Screen and Breaker Plate Surface: Varies by model, with grinding surfaces ranging from 0.75 m² to 2.64 m²
  • Fan Air Flow: Ranges from 23 m³/min to 115 m³/min
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Catalog excerpts

2D Hammer Mill-1

2D Hammer Mill Process The 2D hammer mill is designed for the animal feed industry, to grind raw materials into small particles and meal. Together with the GD series the 2D hammer mill range covers capacities ranging from 5 – 100 tons per hour, dependent on type of raw material, formula and required grinding structure and can be incorporated in a pre-grinding as well as a post grinding system as a complete grinding solution including pre-bin, feeder, magnet cleaner, hammer mill, discharge hopper, aspiration filter, fan and control system. Benefits and Features High effectiveness ▶ The grinding surface is a combination of breaker plates and screen. The product particle size will be reduced on the breaker plates and the particles will leave the hammer mill through the screen ▶ Small deviation in particle size distribution ▶ Quick screen exchange whilst the hammer mill is stationary, minimizing production loss ▶ Sieve above hammer mill for higher capacity of the grinding line (optional) ▶ Hopper under hammer mill (option) Energy efficiency ▶ Energy efficient motors with direct coupling to hammer mill rotor Low maintenance costs ▶ Magnet and collecting bin for automatic ferro parts separation included in feeding device ▶ Automatic magnet cleaning ▶ Solid low maintenance construction ▶ Minimum service down time ▶ Bi-directional inlet flow director and rotor to have optimal use of the hammers on all their 4 sides ▶ The hammers are made of hardened steel, to reduce wearing costs Hygienic production ▶ Aspiration system necessary for correct functioning of the 2D hammer mill complete with automatic cleaning air filter and fan can be delivered optional Consists of: • ilter integrated in hopper below hammer mill (less F contamination) • ilter separated from hopper below hammer mill F • Air flow valve for easier filter cleaning • an drive with frequency control F Flexible production ▶ Use of frequency converter for customer specific structure milling and increase of flexibility (option) ▶ Automatic screen exchange for two screens (option) Design ▶ Solid rotor design ensures stability, durability and acts as a flywheel ▶ The rotor is machined from a solid steel part, resulting in a sturdy and steady operation of the rotor ▶ The hammer mill base plate is filled with concrete and the total assembly is mounted on slope absorbers for minimal vibration Easy and safe operation ▶ Temperature monitoring for grinding chamber and bearings for operational safety ▶ Designed and constructed according to CE and ATEX safety regulations High feed quality ▶ Built completely according to the latest regulations and standards for safety and hygiene Datasheet V005 No rights can be claimed, based on the information in this document. Descriptions and illustrations are subject to change, due to continuo

 Open the catalog to page 1
2D Hammer Mill-2

Width grinding chamber Max. dimensions of input material Motor power Weight (without product) Weight (static) Maximum product volume inside Hammer dimensions Drive retention vessel Rows of hammers on circumference Drive pellet mill feeding disc Number of screens Hand operated Number of screens Motor operated Screen diameter Grinding surface Nett screen surface Breaker plate surface Drive steam mixer

 Open the catalog to page 2
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.