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Coating - Continuous Pellet Coater

Coating - Continuous Pellet Coater

Coating - Continuous Pellet Coater

Product catalog summary
Process Overview
The Van Aarsen Continuous Pellet Coater (CPC) is engineered for Post Pelleting Liquid Addition (PPLA), enhancing cold animal feed pellets with fats and soluble additives like enzymes and probiotics. This process is crucial for efficient animal feed production, offering benefits such as increased energy levels in pellets, the inclusion of temperature-sensitive components, and maintaining pellet integrity while reducing dust formation.
Benefits and Features
  • Accurate dosing and distribution throughout the feed.
  • Simultaneous addition of liquids and grains.
  • Capability to add up to 5% fat and up to 4 liquids.
  • Optional enzyme dosing and grain addition up to 20%.
Description
  • Constructed entirely from stainless steel.
  • Operates on cold pellets under a weighing screw.
  • Features electrical heating with temperature monitoring and insulation.
  • Equipped with removable cleaning and inspection hatches.
  • Automatic nozzle air cleaning to prevent dripping.
  • Liquid-pressure sensor with display and frequency-controlled drive.
Execution
  • Suitable for spraying up to 5% liquid on cold pellets.
  • Maximum liquid viscosity of 25 cP.
  • Positioned after the cooler or before bulk loading.
  • Available in ATEX22 for safety compliance.
Hygienic Operation
  • Heating prevents fat solidification, avoiding contamination and clogging.
  • Air cleaning for each nozzle-set to prevent dripping and clogging.
Datasheet Summary
The CPC is available in various models (CPC550, CPC650, CPC800, CPC950, CPC1050) with capacities ranging from 5 to 67 tph. Key specifications include:
  • Machine weight varies from 900 kg to 2750 kg (static) and 1220 kg to 4360 kg (dynamic).
  • Motor power ranges from 5.5 kW to 30 kW.
  • Main shaft speed varies between 12 to 55 rpm.
  • Liquid dosing capacity on cold pellets is consistent at 1-5%.
  • Number of sprayers for fat ranges from 2 to 4, and for enzymes, it is 1 across all models.
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Catalog excerpts

Coating - Continuous Pellet Coater-1

Continuous Pellet Coater Process The Van Aarsen Continuous Pellet Coater (CPC) is designed for Post Pelleting Liquid Addition (PPLA). It adds fats and soluble additives such as enzymes and probiotics on cold animal feed pellets. The coating process plays an increasingly important role in efficient animal feed production, enabling: • An energy increase of the pellets by higher liquid inclusion levels • The adding of temperature sensitive and temperature critical components • To maintain the advantages of pellets as well as preventing dissociation and reducing the development of dust Benefits and features Important advantages of the Continuous Pellet Coater: ▶ Accurate dosing and adequate distribution throughout the feed ▶ Simultaneous adding of liquids and grains ▶ Suitable for adding up to 5% fat ▶ Enzyme dosing (optional) ▶ Suitable for adding up to 4 liquids in total ▶ Grain addition up to 20% (optional) Execution ▶ Suitable for spraying up to 5% liquid on cold pellets ▶ Maximum allowable viscosity of liquids is 25 cP ▶ Used oil has to be suitable for a 250 µm filter ▶ The CPC is, as a PPLA, situated after the cooler or just before bulk loading ▶ The CPC is available in ATEX22 Description ▶ Construction completely made of stainless steel. ▶ Post pelleting application (cold pellets) under a weighing screw ▶ Distribution and coating of fat by mixing principle ▶ Electrical heating on housing with monitoring of temperature ▶ Completely insulated ▶ Removable cleaning and inspection hatches on top ▶ Automatic nozzle air cleaning function to avoid dripping ▶ Easy detachable nozzles ▶ Switching spray points at the correct liquid pressure at variable product flow ▶ Liquid-pressure sensor with display provided on the coater ▶ Installed on load cells to ensure optimal regulated filling degree with which the optimal residence time is determined ▶ Frequency controlled drive Hygienic operation ▶ Heating prevents the fat from solidifying, preventing contamination and clogging in piping or further processing ▶ Each nozzle-set is provided with air cleaning, preventing dripping and clogging of the nozzle Datasheet V005 No rights can be claimed, based on the information in this document. Descriptions and illustrations are subject to change, due to con

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Coating - Continuous Pellet Coater-2

Machine weight static*/dynamic** Motor (frequency controlled) Main shaft speed at 50Hz/60Hz Main shaft speed min/max Liquid dosing capacity on cold pellets Number of sprayers fat Number of sprayers enzymes Max. density of the product * Static weight: incl. the weight of the drive (motor reducer) ** Dynamic weight: machine weight + load + dynamic forces 1 In the future the range will be extended with CPC650, CPC800 and CPC1050 to cover a capacity from 5-67 tph

 Open the catalog to page 2
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.