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Cooling - Counterflow Cooler

Cooling - Counterflow Cooler

Cooling - Counterflow Cooler

Product catalog summary
Counterflow Cooler Overview
The Van Aarsen counterflow cooling system is engineered to cool pellets post-pelletizing to approximately 5°C above ambient air temperature. This process enhances pellet durability index (PDI), flow ability, and protects against decay while minimizing chemical and biochemical reactions. The counterflow cooling principle, pioneered by Van Aarsen, is widely adopted in the compound feed industry.

Benefits and Features
  • High capacity with a small footprint.
  • Low energy consumption due to reduced air volume.
  • Minimal service downtime and continuous pellet discharge for optimal cooling.
  • Limited product damage and complete cooler emptying to prevent cross-contamination.
  • Optimal pellet moisture content and process control.
  • Available as a double deck cooler for rapid product change-over.
  • Robust discharge mechanism design.

Key Features
  • Inlet valve for continuous product flow and air lock.
  • Ultrasonic layer thickness measurement for retention time control.
  • Automatic air flow control via motor-operated air valve.
  • Stainless steel cooler bin walls and hood to prevent corrosion.
  • Hydraulically operated discharge mechanism with frequency controller.
  • Octagonal construction for optimal filling.
  • Designed according to CE and ATEX safety regulations.

Optional Features
  • Double deck cooler for quick product change-over.
  • Rotating pellet distributor for even product layering.
  • Clam shell valve for improved fat absorption.
  • Outlet hopper with connecting flange for crumbler or transport discharge.
  • Outdoor air intake and air filter for clean cooling air.
  • Heater for inlet air when temperatures are below 5°C.
  • Fire protection valve and dust explosion membrane for safety.

Technical Specifications
The datasheet provides dimensions for various models (TK 1400 to TK 3600) with specifications for shaft height and other critical measurements, ensuring compatibility with different installation requirements.
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Catalog excerpts

Cooling - Counterflow Cooler-1

Counterflow Cooler Process The Van Aarsen counterflow cooling system is designed for cooling pellets after pelletizing back to ± 5°C above ambient air temperature. This is to achieve a good PDI, flow ability, protect against decay and minimize chemical and biochemical reactions. The counterflow cooling principle was invented by Van Aarsen and has become a standard blue print, copied all over the world within the compound feed industry. Benefits and Features High capacity ▶ Small foot print ▶ Low energy consumption because of low air volume ▶ Minimum service down time ▶ Continuous pellet discharge for optimal cooling process ▶ Limited damaging of the product due to discharge mechanism ▶ Complete emptying of the cooler, to minimize cross contamination and maximize hygienic operation ▶ Optimal pellet moisture content ▶ Optimal process control ▶ Available and upgradable as double deck cooler, for quick product change-over ▶ Robust design of discharge mechanism Features ▶ Inlet valve for continuous product flow and air lock ▶ Ultrasonic continuous layer thickness measurement to ensure and/or control retention time in cooler ▶ Automatic air flow control by motor-operated air valve to regulate air speed in cooler ▶ Cooler bin walls and hood in stainless steel to avoid corrosion ▶ Hydraulically operated discharge mechanism ▶ Frequency controller for adjusting speed discharge mechanism ▶ Octagonal construction for optimal filling of the cooler ▶ Bin height configured for optimal (build in) height ▶ Designed and constructed according to CE and ATEX safety regulations. Options ▶ Double deck cooler for quick product change-over ▶ Rotating pellet distributor for even product layer in cooler ▶ Clam shell valve at the cooler inlet, to improve fat absorption ▶ Outlet hopper with connecting flange on crumbler or discharging transport ▶ Outdoor air intake for taking cooling air from outside the building ▶ Filter for inlet air to ensure clean cooling air ▶ Heater for inlet air in case of cold air (<5°C) ▶ Fire protection valve to prevent fire inside the cooler ▶ Dust explosion membrane to prevent dust explosions inside cooler No rights can be claimed, based on the information in this document. Descriptions and illustrations are subject to change, due to c

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Cooling - Counterflow Cooler-2

* variable shaft height

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.