Crumbler

Crumbler

Crumbler

Product catalog summary
Benefits and Features
The primary objectives of crumbling in animal feed production are to maintain the advantages of pellets, such as preventing dissociation, reducing feed losses, inhibiting bacteria like Salmonella, improving digestibility through starch gelatinization, reducing dust, simplifying transport, lowering conversion factors, and reducing contamination. The process also aims to adapt the size to the animal's intake abilities, control particle size distribution, minimize production costs, ensure continuous production, and provide flexibility regarding pellet types and desired crumbs.
The Van Aarsen Crumbler
The Van Aarsen crumbler features a separately driven dosing roller for uniform feed and optimal capacity utilization. The fineness of the end product is adjustable by varying the distance between the crumbler rollers. A by-pass device allows pellets to bypass the crumbler rollers, available with manual or air control. The rollers, made of durable special steel, can be re-serrated when worn and are easy to exchange. The maintenance-free tooth-belt drive minimizes maintenance costs. The crumbler complies with safety regulations under the Machinery Directive 89/392/EEC.
Crumbler Process
During crumbling, pellets are reduced to crumbs while maintaining the benefits of pelleting. The crumb size is tailored to the animal's needs and feeding system, allowing for quick and easy consumption compared to meal intake, which requires more energy.
Technical Specifications
  • Type: KR16.2 single and KR16.2 double
  • Weight: Approximately 1550 kg (single) and 3100 kg (double)
  • Drive crumbling rollers: 5.5 kW (1000 rpm) or 11 kW (1500 rpm) for single; 2 x 5.5 kW (1000 rpm) or 2 x 11 kW (1500 rpm) for double
  • Drive feed roller: 1.5 kW (83 rpm) for single; 2 x 1.5 kW for double
  • Conical roller options: 3.14 mm / 200 T and 4.49 mm / 140 T
  • By-pass valve: Hand or air operated
  • Roller adjustment: Hand or motor operated
  • Capacity varies with pellet diameter: 2.5 mm (9 t/h single, 18 t/h double), 4 mm (14 t/h single, 28 t/h double), 6 mm (18 t/h single, 36 t/h double), 8 mm (23 t/h single, 46 t/h double)
See more

Catalog excerpts

Crumbler-1

Crumbler Process During crumbling pellets are reduced to crumbs. The advantages of the pelleting process are maintained as much as possible. The size of the crumbs is adapted to the need of the animal and the feeding system. Meal intake consumes a lot of energy for an animal, crumbs on the other hand can be quickly and easily consumed. The most important goals of crumbling for the animal (farmer) and the crumble process (animal feed producer) are: • Maintain the advantages of pellets: - Prevent dissociation - Prevent feed losses and selection during feed intake - Destruct and/or inhibit Salmonella and other bacteria - Improvement digestability by starch gelatinization - Reduce development of dust - Simplify transport by means of higher wear resistance and higher pouring weight - Lower conversionfactor - Reduction contamination • Size adapted to intake abilities and preferences of the animal • Control of particle size distribution • Minimum production costs • Continues production • Flexibility with regard to types of pellets and desired crumbs The Van Aarsen crumbler is equipped with a separately driven dosing roller, ensuring a uniform feed to the machine and achieving optimum utilization of its capacity. The fineness of the end product can be varied by adjusting the distance between the crumbler rollers. There is also a by-pass device enabling the flow of pellets to be diverted around the crumbler rollers. This by-pass is available with manual- or aircontrol. The crumbler rollers are made of very durable special steel, thus reducing the operational costs. When worn, these rollers can be re-serrated. Rollers with different serration size are available to suit different pellet diameters and granule sizes. The rollers are easy to exchange and the tooth-belt drive is maintenance-free. As a result, maintenance costs are minimal. Operational safety The crumbler is designed and constructed in conformity with the safety regulations Machinery Directive 89/392/EEC. Datasheet V005 No rights can be claimed, based on the information in this document. Descriptions and illustrations are subject to change, due to continuous product improvement and therefore not

 Open the catalog to page 1
Crumbler-2

Roller adjustment, hand operated Roller adjustment, motor operated Roller adjustment, hand operated Roller adjustment, motor operated Drive crumbling rollers / 1000 rpm Drive crumbling rollers / 1500 rpm Drive feed roller / 83 rpm By-pass valve ● hand operated ● air operated Roller adjustment ● hand operated ● motor operated Frequency regulator Conical roller Outlet hopper c = choice; o = optional; * Depends strongly on the size and quality of the pellets ** Pellets < 4mm: use a 3.14mm / 200 T conical roller; pellets ≥ 4mm use a 4.49

 Open the catalog to page 2
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.