Steam mixer

Steam mixer

Steam mixer

Product catalog summary
Steam Mixer Overview
The document provides a detailed description of the steam mixer used in the conditioning process for pelleting. The steam mixer is essential for starch gelatinization, which enhances pellet quality and durability. The process can be extended with a Long Term Vessel for prolonged conditioning.

Process Description
The steam mixer injects dry steam into the meal, facilitating optimal absorption and mixing. This process reduces mechanical friction, saving energy and improving pellet quality. Van Aarsen offers complete solutions for high-quality steam supply.

Benefits and Features
  • High Effectiveness: Direct steam injection and unique paddle design ensure optimal mixing.
  • Energy Efficiency: Insulated mixer body prevents steam loss, and steam quantity is regulated by the dosing screw capacity.
  • Low Maintenance Costs: Easy paddle replacement and durable stainless steel construction reduce maintenance needs.
  • Easy and Safe Operation: Large access doors and compliance with CE and ATEX safety regulations ensure safe operation.
  • High Feed Quality: Improved physical and chemical quality of pellets, with self-cleaning temperature sensors to prevent contamination.
  • Flexible Production: Adjustable paddles allow tuning for different recipes or capacities.
  • High Automation Level: Integrated automation with pellet mill control optimizes operation.

Design and Specifications
The steam mixer features a compact design with direct drive. The datasheet provides specifications for single and double steam mixers, including dimensions, capacity, retention time, drive type, power, speed, volume, and weight. The mixers are compatible with C and CU-type pellet mills and require a star/delta-switch, soft-starter, or frequency controller.

Conclusion
The steam mixer is a critical component in the pelleting process, offering numerous benefits such as energy efficiency, low maintenance, and high feed quality. Its design and automation capabilities make it a versatile and effective solution for feed production.
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Catalog excerpts

Steam mixer-1

Steam mixer Process The first step in the process of conditioning is the application of a steam mixer. Steam treatment is necessary for optimal pelleting. By injecting dry steam (fluid and temperature), starch gelatinization is induced within a short period of time. The duration of conditioning can be extended by adding a Long Term Vessel in the process, behind the steam mixer. Steam conditioning decreases mechanical friction during pelleting (which saves energy), improves pellet quality and pellet durability (PDI) for handling and transportation of finished feeds. To facilitate an adequate supply of high quality steam, necessary for a proper conditioning process, Van Aarsen can provide a complete solution. Benefits and features High effectiveness ▶ The steam injection pipe injects the steam directly into the meal, for optimal absorption ▶ Due to the unique design of the paddles, the paddle plates as well as the paddle stakes take part in the mixing process, for optimal mixing ▶ Single or double, or application of a Long Term Conditioner for a longer retention time Energy efficiency ▶ The steam is optimally absorbed, no loss of steam temperature to the mixer body (by means of insulated and heated mixer body) ▶ Steam lock at mixer product inlet, preventing steam from leaking into the dosing screw. ▶ Insulated and heated mixer body (optional) ▶ Steam quantity is determined by the capacity flowing through the dosing screw Low maintenance costs ▶ Minimum maintenance due to unique paddle construction ▶ Paddles are bolted to the shaft, for easy and cost effective replacement of the paddles ▶ Mixer body, end plates and wear-resistant mixer paddles made of high quality, steam resistant stainless steel ▶ Self-cleaning temperature sensor in outlet Easy and safe operation ▶ Large access doors with safety switches for cleaning and maintenance ▶ Designed and constructed according to CE and ATEX safety regulations High feed quality ▶ Better physical (hardness and durability) and chemical (gelatinization, pathogenic germs, etc.) quality of the pellets and mash are possible, also depending on a tuned recipe and die configuration ▶ Temperature sensor in outlet provided with selfcleaning functionality; cleans after each batch to prevent contamination ▶ Steam reducing group and/or steam control group, for adequate supply of high quality steam (optional) Flexible production ▶ Manually adjustable wear-resistant mixer paddles. The adjustment can be tuned for different recipes or capacities. High automation level ▶ Optimal operation of steam mixer; the automation is fully integrated with the pellet mill control and adjusted to the pellet mill load. ▶ Steam addition can be regulated by the meal temperature which is measured in the outlet of the mixer Design ▶ Compact design due to direct drive Datasheet No rights can be claimed, based on the information in this document. Descriptions and illustrations are subject to change, due to continuous product improve

 Open the catalog to page 1
Steam mixer-2

Single steam mixer for C and CU-type pellet mill Double steam mixer for C and CU-type pellet mill Single Steam Mixer Double Steam Mixer Pellet mill Retention time (s) Drive type *Total weight = including complete drive, excluding product The steam mixers must be provided with a star/delta-switch. An alternative is a soft-starter or frequency controller

 Open the catalog to page 2
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.