Fermentation
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Catalog excerpts

Fermentation - 1

Product Novelty Fermentation WEDA We care about pigs

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Conservation & Upgrading of Feed Components In food industry, the fermentation method is amongst others used in order to prolong the shelf life of foodstuffs (e.g., sauerkraut and buttermilk). These foods have a positive effect on health as they support the natural immune defence of people and are thus health promoting. These and further advantages of fermentation (see p. 4) can also be used in an outstanding way in the domain of pig managements. Due to the fermentation, certain feed components can be changed in such a way that already a kind of "pre-digestion" will take place. This has the...

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Mixing in separate tank Feed container Bacteria Ferment mixing tank Calling up ferment via free component outlet Feed container / external installation Fermenter 2 Cold water Mixing in feed tank Protein component Starch component Ferment mixing tank Fermenter 1 Cold water Mixing tank Bacteria Protein component Starch component Cold water Protein component Starch component Cold water Protein component Starch component Mixing tank Mixing in separate unit (e.g. FermCube)

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Lower costs with simultaneous healthPossible improvements of the financial results of €10 per fattening pig place, €12 per piglet place, and €30 per sows place and year. The following advantages of fermentation will be playing a major role: Sinking feed costs Healthier animals Reduction of veterinary costs Protection of environment Reduction of liquid manure expenses Increase in turnover due to better production results As a rule, investment costs amortize in clearly less than 3 years

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Controlled Fermentation The Optimal, Controlled Fermentation: The Hardware: · Liquid Feeding System (each fermentation process requires moisture) · Two acid-resistant fermenters with agitator for alternating filling and emptying (batch method). The filling volume of the fermentation containers should be such that the fermentation amount per container will be sufficient for a period of 24 hours. · Important: slowly running agitators so that no air will be brought into the feed soup. · If the starter culture is set up on-site, then two likewise insulated storage tanks (pre-activation...

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Saving money from the first day onwards Fermentation experiment example farm (fattening) Calculation basis: Evaluation base is a fattening unit with 2,000 fattening places using liquid feeding that was evaluated over a period of one year. In the first two quarters, the animals were fed without fermented feed; in the third and fourth quarter they were fed with fermented feed. The feed of the animals of both groups consisted of 40% of grains, 35% of by-products (wheat starch, wheat yeast concentrate, and KDS) and 25% of supplements. In the fermentation group, the supplements were especially...

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Fermentation experiment example farm (fattening) Calculation basis: Evaluation base is a fattening unit with 2,070 fattening places using a liquid feeding system. The unit was separated in two groups, one without fermentation and one with fermentation. The feed of the animals in the fermentation group consisted of rye, wheat, rapeseed meal and a supplement, especially adapted to the fermented feed. The group without fermentation was fed with a high quality prepared feed. Result: Advantage per fattening place/year: €46.59 - €40.16 = €6.43 x 2.8 = €18.00 Source: Schaumann

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Temperature controlled mixing and monitoring The Weda Fermi 4PX fermentation software calculates the exact amounts of the required components as well as their mixing ratio, and it creates a mixing plan. Before this, the operator only has to enter the necessary temperature and the formula for each recipe on the “Recipe Page”. Clear Presentation and checking of the recipe The „Mixing Plan“ shows the details for the mixing, including the necessary amounts and temperatures. The system examines whether an implementation of the recipe is possible with the components available in the unit and with...

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Changes with one click By means of the „Visualized Display“, the user keeps an eye on the complete fermentation unit and is able to obtain an overview in a fast and simple way. This way, for example, the current silo filling levels are displayed. Simple operation In the „visualized display“, the fermentation containers are depicted like normal mixing containers. A double click on the container opens a separate window with all important information (for example temperature, pH-value, weight / filling level, etc.). The computer can lock the container for feed withdrawal in order to prevent...

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Software Fermi 4PX Retraceability and automatic warning system By means of the measurement value display" the operator can at any time gain information about the measured values of the last days. A double click on the display, for example, provides details with regard to pH-value, temperature and weight in dependence on time. Due to these values, it will at any time be possible for the operator of the unit to analyse processes later on and to correct possible errors. If pre-defined values of the user are not kept, the system will draw the user's attention to this. Evaluation of unit data...

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Rising Animal Health – Sinking Costs As a standardized modular system in the container, the WEDA FermCube is immediately ready for use for almost any house size. The integrated monitoring system of the FermCube evaluates the fermentation data and thus ensures high process reliability. The FermCube can be individually adapted to already existing house systems without any problems and is compatible with the feeding units of other manufacturers. The highlight: waiting time for planning permissions is no longer necessary. The advantages of the system ensure tremendous relief: the farmer does...

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WEDA Dammann & Westerkamp GmbH Am Bahnhof 10 49424 Lutten ■ Germany Phone: +49 4441.8705.0 11_16.EN All information with reservation. Changes are possible at any time. Email: info@weda.de Internet: www.weda.de

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