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AIR HEATER TYPE DXA

AIR HEATER TYPE DXA
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AIR HEATER TYPE DXA

Product catalog summary
Introduction
This manual provides comprehensive instructions for the installation, use, and maintenance of the DXA air heater, emphasizing safety and warranty compliance.
Safety Instructions
  • Installation: Must be conducted by authorized personnel with calibrated equipment, adhering to local regulations. Avoid dusty, high-temperature, or corrosive environments.
  • Use: Ensure dry conditions during maintenance and maintain proper ventilation to prevent CO2 and CO buildup.
  • Maintenance & Cleaning: Regular cleaning is essential, especially in dusty or wet environments. Avoid water on electrical parts.
  • Children and Vulnerable Users: Supervision is required for children and vulnerable individuals using the heater.
Technical Specifications
  • Performance: Includes heat input/output, air output, and electrical specifications for models DXA75, DXA100, and DXA120.
  • Gas Types: Compatible with Natural Gas G20/G25, Butane/LPG G30, and Propane G31, with specific consumption and pressure details.
  • Dimensions: Provided in a diagram for installation planning.
Installation
  • Preparation: Verify heater specifications against local provisions and ensure compliance with local standards.
  • Positioning: Maintain clearances for safety and service access. Install horizontally without inclination.
  • Gas Connection: Suitable for natural gas, propane, or butane. Ensure proper pressure and clean supply lines.
  • Electrical Connection: Requires a 230 V/AC power supply. Follow local electrical regulations.
  • Room Thermostat: Can be controlled via ON/OFF signal or bus communication. Follow installation requirements to avoid interference.
Flue Systems
Details on installation and requirements for flue systems to ensure safe operation.
Operating the Air Heater
Instructions on burner cycle, firing time, ventilation, overheating protection, and pressure checks.
Commissioning the Air Heater
Guidelines for adjusting settings and commissioning the heater for operation.
Combustion Settings
Instructions for adjusting burner settings and converting to different gas types.
Troubleshooting
Information on handling lockouts, errors, warnings, and further troubleshooting steps.
Maintenance
Details on preparation, basic and extensive maintenance, especially in poultry sheds.
Electrical Wiring Diagram
Provides a diagram for electrical connections.
Exploded View and Spare Parts
Includes diagrams and lists of spare parts for maintenance and repair.
Declaration of Conformity
Confirms compliance with relevant standards and regulations.
Specifications and Setup
Detailed instructions for setting up and operating the Air Heater Type DXA, including unique settings for each heater and thermostat installation.
Flue Systems and Safety
Emphasizes the importance of adequate ventilation to prevent CO2 and CO emissions.
Operating Instructions
Outlines burner cycle stages and overheating protection mechanisms.
Gas Supply and Pressure Requirements
Specifies gas supply pressures and advises on automatic restart procedures.
Commissioning and Adjustments
Guidelines for commissioning and adjusting burner pressures.
Combustion Settings and Gas Conversion
Details on burner settings and gas type conversion by qualified personnel.
Troubleshooting
Comprehensive troubleshooting section with error codes and solutions.
Warnings and Safety Notices
Emphasizes the importance of proper installation, maintenance, and operation to prevent hazards.
Troubleshooting and Error Codes
Includes solutions for overheating protection, sensor issues, flame failures, and more.
Maintenance Procedures
Annual inspection and basic maintenance guidelines, especially for poultry sheds.
Electrical Wiring and Spare Parts
Provides wiring diagrams and spare parts lists.
Declaration of Conformity
Confirms compliance with EU directives for safety and compatibility.
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Catalog excerpts

AIR HEATER TYPE DXA-1

INSTALLATION MANUAL AIR HEATER TYPE DXA C€

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AIR HEATER TYPE DXA-2

1.1 Symbols used in this manual 3 2.4 Children and vulnerable users 4 6.2 Minimum firing time 12 8.1 Adjusting the burner settings 15 8.2 Converting to another gas type 16 9.1 Volatile lock outs 17 10.3 Maintenance of the burner unit 19 10.4 Extensive maintenance in poultry sheds 20 11 Electrical wiring diagram 21 12 Exploded view and spare parts 22

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AIR HEATER TYPE DXA-3

1 Introduction This manual is intended for the gas, electrical and mechanical installer. CAUTION! Indicates a potentially dangerous situation that could lead to injury or product damage. This document gives instructions on how to use and maintain the air heater. It is most important to follow the instructions in this document for safe operation of this air heater. NOTICE Indicates important information that is not directly related to safety. It is important to read this document before starting the installation process. Store this document close to the air heater for quick reference. 1.1 Symbols...

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AIR HEATER TYPE DXA-4

This air heater uses oxygen from the surrounding air for the combustion process. CO2 is formed and emitted as a result. Too much CO2 in the air may be harmful to people, animals and crops. Never use water when cleaning electrical parts. This air heater is protected against splash water and has an IPX4B classification. Never allow the CO2 concentration to rise WARNING! Do not use a pressure washer to clean parts that contain electronics, such as the electric motor or the machine cover. 2.3.2 Disinfecting fluids above the values shown in the table below! ||This air heater may emit carbon monoxide...

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AIR HEATER TYPE DXA-5

INSTRUCTION MANUAL AIR HEATER TYPE DXA

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AIR HEATER TYPE DXA-7

The dimensions of this air heater can be found in figure 1.

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AIR HEATER TYPE DXA-8

4 Installation • Make sure the wall can support the air heater. Before installation, please use the data badge to check: • if the heater is in accordance with the order; • if the heater is suitable for the local present provisions (gas type, gas pressure, electrical supply etc.) Before leaving the factory, the air heater has been tested for safety and has been set to the operating settings. It has been configured for the type of gas that is stated on the data badge. Should there be any doubt about the settings that apply to your situation, please contact your supplier. Figure 2 - Minimum clearances...

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AIR HEATER TYPE DXA-9

For United Kingdom only: The supply line for gas must comply with the Gas Engineers publications UP-1 and UP-2, as well as with BS 6891. Following these requirements when placing the thermostat to ensure the heater functions correctly: 4.4 Electrical connection The electrical installation must comply with local and national requirements as well as IEE regulations. Power supply The air heater requires an earthed power supply of 230 V/ AC. A supply of 400 V/AC + Neutral is optional. The control circuit is a two wire low voltage bus communication. • Make sure that air can circulate around the thermostat....

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AIR HEATER TYPE DXA-10

NOTICE The air heater must be switched off when setting the switches. Otherwise the settings will have no effect. Figure 5 - Bus communication connection Figure 6 - Positions of the S1 and J14 switches Figure 7 - Location of the S1 and J14 switches Figure 8 - Connection of multiple air heaters to a modulating room thermostat Each air heater needs an unique number to be recognised by the room thermostat. This number can be set with the J14 switch on the control unit of each air heater: 1. Set the S1 and J14 switches on the control unit as follows (figure 9): a. Set the S1 switch of the first air...

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AIR HEATER TYPE DXA-11

To connect the air heater to an ON/OFF room thermostat, do the following: • Connect the two thermostat wires to terminal 6 and 7 (see figure 10 or the electrical wiring diagram in §11). This is a 24 V connection for the thermostat Never combine these connections with the terminals 6 and 7 of other air heaters. Always use separate relays for each air heater. Do not connect an external power source to these terminals. These terminals need a dry contact. 5 Flue systems DANGER! This air heater uses oxygen from the surrounding air for the combustion process. CO2 is formed and emitted as a result....

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AIR HEATER TYPE DXA-12

6.3 Summer ventilation The air heater's display shows the current status of the burner cycle (figure 11). The fan can be set to run in the summer. Follow the instructions in the user manual of the special Room thermostat. 6.4 Overheating protection The air heater's heat exchanger and flue system are both protected from excessive temperatures. 6.4.1 Heat exchanger An NTC sensor is located near (or on) the heat exchanger. This sensor monitors the heat exchanger temperature. If the heat exchanger becomes too hot, this sensor will cause the heating process to stop. Depending on the temperature, the...

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AIR HEATER TYPE DXA-13

When the supply pressure is too low, the heater will not work. Error A-09 will be shown on the display. The setting from the pressure switch is shown in the technical specifications (chapter 3). JWhen the supply pressure is too low, the combustion gasses may become harmful for humans, as well as animals and crops. JWhen multiple heaters start at the same time, the gas pressure may drop. When the gas pressure restores, the heater will automatically restart. 7 Commissioning the air heater 7.1 Adjusting the settings Prior to packaging, the safety and functioning of each air heater is checked in...

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AIR HEATER TYPE DXA-14

3. Press the (—) button until 0 is displayed to exit the service. The air heater will always cool down the heat exchanger for several minutes. The test mode will automatically end after 10 minutes.

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AIR HEATER TYPE DXA-15

In principle, it is not necessary to adjust the control shortly after commissioning the air heater. When the control does have to be adjusted after a period of use or after installing a new heater, this must be done by a qualified person using calibrated equipment. |IA poor adjustment can lead to overheating of the air heater and/or production of toxic carbon monoxide. 8.1 Adjusting the burner settings The flow of gas to the burner is controlled with a gas valve. The valve must be set to the correct burner pressure. The minimum gas pressure switch is mounted on the right side of the measuring...

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